Description Overview Inventory number: E-5297 Steel sandwich panel production line for sale Drawings and pictures available Capacity of the sandwich panel PN100 is 1000 m to 1500 m per day (8 hours) Electrical installation parts of the machine are used with CE approved material One year warranty period for all machines Services include designing, machine manufacture, equipment installation and training, testing and commissioning All English reference manuals provided Line Requirements Floor space needs to be about 1000 m³ to 1500 m³ (10,000 to 15,000 sq ft) Power supply needs to be 32 KVA 8 to 10 persons needed per shift Production of Panel Line EPS H panel: 1200/1000 mm (48 in to 40) Tongue and groove wall panel of EPS: 1150/950 mm (45 in to 37) Infixing panel of insulation: 1150/950 mm (45 in to 37) Joint roof plate of EPS: 980 mm (38) Infixing roof plate of insulation: 950 mm (37) Details see attached drawing Electrical, Machine Dimensions and Weight Overall power equipment: 32 kW Size of the line: overall length is 45,000 mm (150 ft), overall width is 4500 mm (177) max, overall height is 2200 mm (64) Overall weight of the line: 22 tons approx Machinery Details Forming Machine Uncoiler type: manual Material of coil: color coating coil Thickness of sheet: 0.3 to 0.8 mm Width of coil: 1000 mm, 1200 mm Weight of coil: ≤ 5 tons Inside diameter of coil: 480 to 520 mm Apply guard film type: automatic Shearing type: electrical shearing Driven power for shearing: 0.75 kW Design of profile: see drawing attached Type of forming: two layer forming Stands of forming: 14 stands bottom layer, 12 stands top layer Roller diameter: 72 mm and 80 mm Material of roller: 45 steel heat treatment Thickness of chrome plating of roller surface: 0.05 to 0.06 mm Speed of forming: 0 to 6.0 m/min synchronizes with panel machine Type of synchronization: electrical Driven power: 3.0 kW Installation instruction: two parts Dimensions of forming machine: 11,000 x 2200 x 2200 mm Weight of forming machine: 12 tons approx Panel Machine Type of uncoiler: manual Material of coil: color coating coil Thickness of coil: 0.3 to 0.8 mm Width of coil: 1000 mm, 1200 mm Weight of coil: ≤ 5 tons Inside diameter of coil: 480 to 520 mm Grooving: in according the design requirement Depth of groove: 0.5 to 1.0 mm Shearing type: electrical Numbers of shear: 2 sets (top and bottom each one) Driven power for shearing: 0.75 kW Numbers of glue pump: 4 sets (top and bottom each 2) Driven power for glue pump: 0.37 kW Flow volume of glue: 0 to 0.4 kg per pump Type of flow volume control: change frequency Scale of glue: (white) 1: (black) 1.5 Speed of spreading: 80 times/min Driven power for spread uniformly device: 0.5 kW x 3 Numbers of roller forming device for C channel: 2 sets Speed of forming for C channel: 0 to 6.0 m/min synchronized with panel machine Type of synchronization: electrical Composite rubber roller diameter: 150 mm Thickness of composite rubber layer: 10 mm Hardness of composite rubber layer: 60 Number of composite rubber rollers: 26 Edge cutter type: electrical heat cutting Numbers of heater: 3 Power of heater: 2.5 kW x 6 Driven power for edge cutter: 0.75 kW Panel cutter material for rock wool: saw blade, driven power 4.0 kW, thickness of panel 100 mm/140 mm, length of panel 1200 to 30,000 mm Panel cutter material for EPS: shearing cutter, driven power 1.5 kW x 2, thickness of panel 40 to 300 mm, length of panel 1200 to 30,000 mm Movement of cutter: 1800 mm (cylinder distance) Type of operating: touch screen Overall weight of cutter: approx 1.5 t Device for waste EPS collection type: vacuum Driven power for waste EPS collection: 2.2 kW Electrical Control System Electrical voltage: as per customer Type of control: PLC (Mitsubishi Japan) Touch screen: Mt506 (Taiwan) Speed measure device: OMRoM (Japan) Additional Machines for the Panel Line EPS grooving machine main driver power: 4 kW Driven power for grooving: 1.1 kW x 2 Speed of grooving: 0 to 400 mm Waste EPS collection type: vacuum Driven power for waste EPS collecting: 2.2 kW Supply With the Machine Operation manual and maintenance book Machine drawings: machine foundation drawing, machine layout drawing, machine details drawing with equipment details Detail drawing of the panel products that the machine can manufacture Electrical control system Pneumatic system List of equipment parts with specifications List of spare parts supply with the machine List of tools needed to install the machine (tools not supplied) The specification of the glue (glue not supplied) Installation of the Sandwich Panel Line Installation by our service technicians Installation of the sandwich panel line components Adjustment of the sandwich panel line components Connection of all motors to the control cabinet Installation of the required safety devices Commissioning of the Sandwich Panel Line Commissioning by our service technicians Training at the machine Run up of the sandwich panel line components Testing of all functions of the sandwich panel line components Start of a fully automatic moulding process Execution of machine acceptance
