BMA, Sugar Beet Mill, 1979, 4000 MT/Day Capacity

Description

  1. Overview
    1. Inventory number: E-5358
    2. Beet sugar factory, capacity: 4,000 mt/day
    3. Year of construction: 1979, regularly maintained and upgraded since
    4. Complete equipment for beet unloading, transport and store with crane and belt conveyors, stone catcher, weed catcher, beet washer, beet hopper, 3 beet slicers
  2. Juice Extraction
    1. 1 BMA cosette heat exchanger in countercurrent, diam. = 3800 mm, l = 6500 mm
    2. 1 BMA diffusion tower diam = 6300 mm, diff. l. = 16.45 m with all heaters, pumps and necessary equipment
  3. Juice Purification
    1. 1 complete juice purification with prellming, mainliming carb tanks all preheaters, pumps, filters, especially 3 Putsch-PKF all fully automatic
  4. Evaporation and Crystallization
    1. 1 4-effect evaporation station with heating surface 7,000 m²
    2. 3 vacuum pans for A-massecuite, 60 t, heating surface 300 m²
    3. 1 crystallizer for A-massecuite diam = 2600 mm, l = 14,200 mm
    4. 3 periodical centrifugals for A-massecuite BMA variant 1200 with DC-thyristor drive including all electric and electronic equipment as well as all tanks and pumps
    5. 3 vacuum pans for B-massecuite
    6. 1 discharging crystallizer for B-massecuite, diam = 2,000 mm, l = 20,000 mm
    7. 3 cooling crystallizer without cooling elements for B-massecuite 2,600/8000 mm
    8. 3 periodical centrifugals BMA variant 1200 for B-massecuite like A-centrifugals
    9. 3 vacuum pans for C-massecuite
    10. 1 discharging crystallizer for C-massecuite 1,800/22,000 mm
    11. 8 cooling crystallizers for C-massecuite 2,600/9,000 mm with all the necessary
    12. 3 continuous centrifugals BMA 850 s for C-product cooling equipment like cooler, pumps and regulation all pumps, screw and belt conveyors elevators for the refinery, all tanks for syrup, thick juice, liquor
  5. Liquor and Condenser Plants
    1. 1 complete liquor preparation plant for B- and affinated C-sugar, tanks, pumps, filter
    2. 1 complete condenser plant for A-product vacuum pans with all accessories
    3. 1 complete condenser plant for B- and C-vacuum pans with all accessories cooling tower with fans and pumps
  6. Drying and Screening
    1. 1 complete sugar drying and cooling station with drum drier for 27 t/h sugar with all accessories like fans, heat exchanger, pumps, regulation conveyors, elevators complete sugar screening station with all equipment like conveyors, dust separators etc.
  7. Steam and Power
    1. 2 steam boilers oil fired 50 t/h 49 bar steam temperature 450°C each with all accessories like fans, feeding water pumps, tanks for water, oil pumps, regulation etc. feeding water preparation, demineralisation
    2. 1 boiler for central heating 15 t/h, 11 bar
    3. 1 steam turbine 6,500 kW, 44 bar, 430°C, counter-pressure 3.0 + 0.5 bar
    4. 1 generator 6,500 kW cos phi = 0.8, 6,300 V, 50 Hz all energy items with the complete electric, mechanical and regulation accessories
  8. Lime and Pulp
    1. 1 pressure-lime kiln 260 m³, 110 t CaO/24 h
    2. 1 complete station for milk of lime preparation some pulp presses
    3. 1 pulp drying plant
    4. Some pellets presses
  9. Ancillary Equipment
    1. Waste water treatment, mechanical and electric workshops, spare parts, balances for sugar, trucks etc.
    2. All necessary pumps, conveyors, motors etc.
    3. A complete laboratory for beets
    4. A complete laboratory for process control