Dimensions: 700 cm length, 250 cm width, 250 cm height, 2,500 kg weight
Lamination speed: min. 2 m/min to max. 15 m/min infinitely variable
Material feeding speed: 0.2 m/min tip-operation
Kind of material / thickness: min. 100 µm (supporting film) to max. 15 mm (for example PUR-foam-sheets)
Driving side: in web direction left
Operation side: in web direction right
Painting: RAL 6011, reseda green
Unwinder I
2 bale dock unwinder consisting of side plates bolted with spacing cross steel profiles and foundation plates for fixing on ground floor
2 unwinding stations with PCE with 2 flap bearing, each
Diameter: 400 mm
Max. bale weight: 40 kg
Winding shafts: incl. with pneumatic tension
Number: 2 pce
Winding bush dia.: 76 mm (2'')
Edge control: manual, horizontal adjustment by hand wheel
Adjustment range: approx. 25 mm
Snap time: adjustable by time relay
Contact pressure: adjustable by pressure control valve
Spraying Table
Steel frame bolted with spacing cross steel profiles and foundation plates for fixing on floor
Table surface with teflon coating
Table height: 900 mm
Guiding roller: number 2 pce, diameter 80 mm
Spraying hood installed on the spraying table, closed around with sheet metal walls, forehead open, side and back sheets removable
Oscillation device for spraying guns (4 pce) with central process air supply, complete with frequency controlled DS-gear motor and for adjustment to web speed of production process
Exhaust air: side, downwards
Unwinder II
2 bale reverse unwinder consisting of side plates bolted with spacing cross steel profiles and foundation plates for fixing on ground floor
2 unwinding stations with PCE with 2 flap bearing, each
Max. diameter: 600 mm
Max. bale weight: 100 kg
Winding shafts: incl. with pneumatic tension
Number: 2 pce
Winding bush diameter: 76 mm (2'')
Edge control: manual, horizontal adjustment by hand wheel
Adjustment range: approx. 25 mm
Snap time: adjustable by time relay
Contact pressure: adjustable by pressure control valve
Conveyor Belt
Side plates bolted with spacing cross steel profiles and foundation plates for fixing on ground floor
2 unwinding stations with PCE with 2 flap bearing, each
Driving roller by frequency controlled DS-gear motor
Laminating Cylinder and Roller
Laminating cylinder with lifting and setting by pneumatic system
Lamination roller: number 2 pce (surface of pressure roller with teflon coating)
Lower roller: function is also as driving roller for conveyor belt
Spreader roller: bending rod for spreading of web before lamination
Length Cutting Device
Counter roller, dia.: 100 mm, in glass hardened execution
Drive: by roller chain of conveyor belt drive
Blade holder: crossbeam with swallow tail joint
Crush knives: 2 pce, infinitely adjustable across the complete material width
Adjustment: pneumatically
Length measurements: included
Rewinder
1 bale-steigdockenaufwicklung with drive
Bale dia.: 400 mm
Drive: DS-gear motor, frequency controlled
Winding roller: 2 pce - one roller with fixed advance speed
Diameter: 220 mm
Surface: 1 x hard lacquering and 1 x textile covering
Spreader roller: for rewinding of laminated web without pleating
Dancing roller: pneumatically setting for infinitely adjustment of the selected web tension for rewinding
Paper Winder
2 unwinding and 2 rewinding stations with DS-gear motor
By the revolving paper web the contamination of the spraying table will be avoided
Switchboard Operation Panel
With all necessary control-displays and operation elements
Completely wired
Drum Melter
For hot-melt-glue
Built 1999, complete reconstruction 2005
Robatech, type RMC C20/JSC/2PI
20 litre volume, 400 V / 25 A electrical connection
Accessories
Extensive spare part set
Operation Description
The machine is designed for lamination of 2 different materials
For connection of the materials the needed adhesive will be sprayed by nozzle to the surfaces
The lamination and activation of adhesive take place by heat and pressure or alternative only by pressure
At following a finishing of the laminate is possible
The final material will be winded up by a driven rewinder
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