Villars, Scatter Coating and Laminating Installation, 1994, 100 cm Working Width, 10 m/min Speed

Description

  1. Overview
    1. Inventory number: E-5480
    2. Villars scatter coating and laminating installation
    3. Year: 1994
    4. Working width: 100 cm
    5. Electrical power: 3 x 400 volt + PN + PE, 50 Hz
    6. Mechanical working speed: 0 - 10 m/min
    7. Color: Grey RAL 7038
  2. Main Elements
    1. Standard with unwinding mechanism diameter 1400 mm with hinged bearings, with brake, wound winding-roller with four-edged ends (winding spare)
    2. With pneumatic tension-bushing 6 inches (approx. 152 mm)
    3. Platform with two deflection rollers
    4. Supporting-structure for two scattering machines with supporting rollers
    5. Two infrared-radiators 600 mm length each installed with two power-output-regulators
    6. Driven draw-in-roller with connection for water
    7. Stairs and platform
    8. First scatter-coating-machine (green)
    9. With powder collecting-tub
    10. Two infrared-radiators 600 mm length each installed with two power-output-regulators
    11. Second scatter-coating-machine (grey) with several deflection-rollers, with level measuring and with treble oscillating screen
    12. With powder-collecting-tub
    13. With ionize equipment
    14. Infrared-radiators with installed capacity of approx. 33 kW power
    15. Including motor-driven cooled-down supporting-rollers (water-conditioning has to be installed by the client)
    16. Including haud for drawing-off air, outgoing sidewards
    17. Exhausting tubes and ventilator has to be installed by the client
    18. First high-performance drier electrical heated and air-circulating with heat-recovery, power approx. 24 kW
    19. Motor-driven and cooled-down supporting-rollers (water-conditioning has to be installed by the client)
    20. Second high-performance drier electrical heated and air-circulating with heat-recovery, power approx. 24 kW
    21. Motor-driven and cooled-down supporting-rollers (water-conditioning has to be installed by the client)
    22. Calendar, type KBM, reinforced later (not mentioned in the drawing), possibility to heat or to cool-down
    23. Motor-driven cooled-down roller diameter 360 mm (water-conditioning has to be installed by the client)
    24. Unwinding-mechanism for foils diameter 300 mm
    25. Tension-dynamometer-roller 750 N (not mentioned in drawing, installed later)
    26. Motor driven stretching roller
    27. Platform with two deflection-rollers
    28. Winding-unit max. diameter 1400 mm, with electrical centric-driven motor
    29. Pneumatic tension-bushing, 6 inches (approx. 152 mm)
    30. Selvedge-control-system (not mentioned in drawing, installed later)
    31. Operating-unit and electrical motion (Simatic S5)
  3. Installed Electrical Capacity
    1. Motors: drawing-in 1.1 kW, scattering-machine 1 1.55 kW, scattering-machine 2 1.55 kW, calender 1.1 kW, winding-unit 0.9 kW, drier 1 heating by air 2.2 kW, drier 2 heating by air 2.2 kW, pump for heating or cooling unit 1.1 kW
    2. Heating infrared: pre-radiation 1 14.25 kW, pre-radiation 2 14.25 kW, main radiation 33 kW
    3. Drier by air circulation 1 24 kW
    4. Drier by air circulation 2 24 kW
    5. Heating and cooling-unit 18 kW
    6. Total: 139.2 kW
  4. Weights
    1. Scattering-machine, green: 310 kg
    2. Scattering-machine, grey: 330 kg
    3. Main radiator: 856 kg
    4. Supporting structure with pre-radiation: 806 kg
    5. Unwinding platform: 170 kg
    6. Unwinding mechanism: 250 kg
    7. Stairs including rail: 125 kg
    8. Calender: 1250 kg
    9. Box with calendar-roller: 110 kg
    10. Drier: 940 kg
    11. Drier: 1030 kg
    12. Supporting structure for winding unit: 160 kg
    13. Winding unit: 570 kg
    14. Stretching rollers: 230 kg
    15. Box, different spares: 140 kg
    16. Covering plates and cable-covers: 165 kg
    17. Operating unit: 170 kg
    18. Switch-cupboard: 1025 kg
    19. Total: 8637 kg
  5. Condition
    1. Water-conditioning has to be installed by the client
    2. Exhausting tubes and ventilator has to be installed by the client