Viola, TMA 0/100 DF, 1997, Adult Diaper Line, 150 m/min, 160 ppm, 380V

Description

  1. General Characteristics
    1. Inventory number: E-5941
    2. Machine: Viola (Inco 7)
    3. Model: TMA 0/100 DF
    4. Year: 1997
    5. Product manufactured: All-in-one (adult diaper)
    6. Sizes: Large and medium
    7. Total length: 975 mm (large), 810 mm (medium)
    8. Total width: 810 mm (large), 650 mm (medium)
    9. Length max/min: 975 mm / 700 mm
    10. Width max/min: 810 mm / 450 mm
    11. Production speed: 150 m/min, 160 ppm
    12. Production direction: Left
    13. Color: RAL 5015
    14. Electric input: 380 V, 50 Hz, 3 ph + N
    15. Command tension: 220 VAC, 110 VAC, 24 VDC, 24 VAC
    16. Installed power: 675 kW
    17. Absorbed power: 287 kW
    18. Pressure of compressed air: 7 bar max
    19. Water consumption: 0.5 L/min
    20. Real performing time: 85%
    21. Waste: 4%
    22. Production speed, real performance time, and waste will depend on the quality of the raw materials as well as the ability and knowledge of the machine operators.
  2. Components of the Machine
    1. Pulp unwinding stand: 8 rolls of cellulose
    2. Hammermill 1st layer: Widia rotor (installed in 2002)
    3. Hammermill 2nd layer: Widia rotor (installed in 2001)
    4. Drum forming lower layer and rotative filter
    5. Drum forming upper layer and rotative filter
    6. Top sheet applicator with hot melt equipment
    7. Leak guards applicator with hot melt equipment
    8. Leak guards lycra threads applicator with hot melt equipment
    9. Elastic waist bands applicator
    10. Back sheet applicator with hot melt equipment
    11. Inside leg lycra applicator with hot melt equipment
    12. Hot melt equipment for wetness indicator
    13. Applicator of four adhesive tapes (2+2)
    14. 1st layer pressing station
    15. 2nd layer pressing station
    16. Longitudinal ply system
    17. Final cut unit
    18. Triply folding system
  3. Machine Accessories
    1. 1 pulp roll feeder
    2. 1 wheel changer of drum forming
    3. 1 polyethylene roll feeder
    4. 1 non woven roll feeder
    5. Sap applicator (2 equipments: one for each layer) – brand: Acrison, model: AI-105-1
  4. Cranes
    1. 1 pulp roll feeder
    2. 1 wheel changer of drum forming
    3. 1 polyethylene roll feeder
    4. 1 non woven roll feeder
  5. Drum Forming
    1. All-in-one large: 1st layer – 1, 2nd layer – 1
    2. All-in-one medium: 1st layer – 1, 2nd layer – 1
  6. Blade
    1. All-in-one large: blade – 1, cutting module – 1
    2. All-in-one medium: blade – 1, cutting module – 1
  7. Stacker
    1. Brand: Sierem
    2. Model: BS 3L
    3. Year of production: 1993-06
  8. Spare Parts
    1. Mechanical and electrical pieces: 100% commercial
    2. Mechanical and electrical pieces of the glue applicator: 100% commercial except the spray heads with Viola brand.