Company founded 1975 US-based machinery business experienced in worldwide sales.

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Fehrer, Mohr, Hergeth, High Capacity Nonwoven Plant, 1991, 3600mm Working Width, 100-400 kg/h Capacity

Description

  1. Overview
    1. Inventory number: E-5982
    2. High capacity nonwoven plant for sale
    3. Top quality
    4. For high loft nonwoven fabrics
    5. Year of construction: 1991
    6. Still in operation
    7. Perfect technical condition
    8. Possibility of inspection at any time, can see it running
  2. Specifications
    1. Working width: 3600 mm
    2. Production: 100 - 400 kg/h (depending on the nonwoven's density)
    3. Average hourly capacity: 250 kg/h
    4. Product's density range: 60 - 400 g/m² (the line can easily be adjusted to produce nonwoven of higher density)
    5. Recommended fiber: 4 - 15 dtex; approximate length - 60 mm
    6. The dosing weight is controlled by a special kind of continuous balance
    7. 50 g - 600 g/m² is confirmed; higher densities (1200 g/m²?) are possible after exchanging the card's clothing
    8. Producing wadding of 1000 g/m² yields a perfect efficiency estimated as about 500 kg/h
  3. Machine Components
    1. 2 feed hopper openers
    2. 3rd hopper for nonwoven waste (reprocessed)
    3. Condenser
    4. Conveyor with continuous weighing
    5. Feed box for preliminary fibre forming V21
    6. Card K12
    7. Compression section
    8. Spraying chamber #1
    9. 3-level heating chamber (gas)
    10. Spraying chamber #2
    11. Longitudinal and cross cutting section
    12. Winding device
    13. Suction filters
    14. Complete with lot of electrical cabinets and control panels
    15. Complete set of fiber transport piping and exhaust ventilation
  4. Process Details
    1. Three openers feed fiber to be processed in requested proportions: virgin polyester fiber, thermobonding fiber, and waste fiber from post-production nonwoven wastes (opener with tearing unit)
    2. The line produces high quality high loft nonwoven by air laid system, which eliminates need of a cross lapper
    3. The process consists of feeding the fiber to the V21 machine to form a uniform layer ready to be delivered to the card K12
    4. After carding the web is delivered to 3-level setting chamber
    5. The plant is equipped with 2 automatic spraying chambers used for adhesive (e.g. latex) spraying (in the case of using no thermobonding fibre supplements)
    6. At the moment the line produces nonwoven with 20% of thermobonding fibre; none of spraying chambers are in use
    7. A set of 16 separately driven round knives allow slitting of the web into freely adjusted widths
    8. The slitting section has also a cross cutter able to cut the product into panels of desired length
    9. Examples of widths are: (up to) 360 cm, 2 x 160 cm, 3 x 120 cm or variations thereof
    10. The line produces nonwoven which can be used for many purposes: quilts, pillows fillings, garments, furniture covering, heat insulation, filtering and others
  5. Condition and Recent Upgrades
    1. All cylinders have been recently re-clothed
    2. The heat setting chamber has been equipped with brand new, energy saving, Italian burners
    3. Burners still have 3 year warranty
    4. All door gaskets and vertical insulation in the heating chamber have been exchanged to reduce heat losses
    5. The line has new conveyor belts
  6. Included Equipment
    1. The offer includes the complete set of machines along with fiber pneumatic transport system, filters, electrical cabinets and drives
    2. Pictures available
  7. Additional Notes
    1. In any case of usage waddings in automotive industry, this line could be a perfect choice