Karl Fischer, Barmag, 2000, Integrated Polyester Plant, 110 TPD Continuous Polymerization, 20 TPD Batch Poly, Spinning & Texturizing

Description

  1. Overview
    1. Inventory number: E-5995
    2. Complete polyester plant comprising continuous polymerization, batch poly, spinning, texturizing and accessories in good condition completed in 2000/2001.
  2. Continuous Polymerization Plant
    1. Karl Fisher design, capacity 110 tons per day.
    2. Comprising 3 reactors with final 3rd reactor manufactured in Germany.
    3. Complete with polymer discharge one plant pump, specially designed polymer distribution pipes, vacuum system with 4 steam ejectors.
  3. Batch Plant
    1. Poly condensation unit as per Barmag design complete with reactors and vacuum unit with 4 steam ejectors.
    2. Plant capacity 20 tons per day.
  4. Poy Spinning Machines
    1. 16 positions of Barmag SP/42/8 spinning beam complete with jacketed melt supply lines and valves.
    2. Spinning machine comprises high speed take-ups Barmag with 16 positions.
    3. Each position equipped with 2 take-up heads type Barmag SW4-SSD/4.
    4. Denier 50-150, 104 filaments max, capacity 10 tons/day.
  5. Batch Plant Chips Production
    1. Through polymer extrusion die head working pressure 150 bar, temp 320 deg C.
    2. Complete with spinneret packs, under water strand, granulating system, for automatic USD 600 cutter.
  6. Chemical Lab
    1. Modern up-to-date chemical lab comprising gas chromatograph, spectrophotometer U/V 160, microscope, moisture analyzer, transesterification apparatus, cod analyzer, dew point apparatus, oxygen analyzer.
    2. One unit yarn evenness tester, uster tester II, automatic strength tester, statimat M/uster entangle tester, dynafill, hardness tester, digital color diff. tensometer.
  7. Pneumatic Conveying System
    1. With loss and weight feeders.
  8. Boilers
    1. Thermax boiler capacity 10 ton/hour TD 100/14 kg/cm sq.
    2. TD/100/10 kg/cm sq.
  9. Thermic Fluid Heaters
    1. Thermax thermic fluid heater TP 13.
    2. Thermax thermic fluid heater TP 28.
  10. Chillers
    1. Thermax VAHP chiller model F 211/1&4 600 TR.
    2. McQuay chillers model PEH 0063 120 TR.
    3. McQuay chiller model E 3016.452 300 TR.
  11. Compressors
    1. Pneumatic compressors CPT make.
  12. Dg Sets
    1. Skoda 2270 KVA.
    2. Skoda 1600 KVA.
  13. Water Plant
    1. Thermax DM water plant.
  14. Effluent Treatment Plant
    1. Effluent treatment plant.
  15. Cooling Towers
    1. Paharpur cooling towers.
  16. Storage Tanks
    1. Furnace oil storage day tank 600 tons.
    2. LSHS tank with heating arrangement 600 tons.
  17. Silos
    1. PTA silo.
    2. SS chips silo.
  18. Additional Plants
    1. Paper tube making plant.
    2. Corrugated box making plant.
    3. Injection molding machine.
  19. Workshop
    1. Work shop with lathe, shaping machine, milling machine, cutting machine.
  20. Labs
    1. Instrumentation lab.
    2. Electrical lab.
  21. Other Equipment
    1. Warehouse/cargo lifts.
    2. AC system with blowers.