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Barmag, FB9-1000-300, 2000, Extrusion Line for Tapes, 1000mm Working Width, 350 kg/h Capacity

Description

  1. Overview
    1. Extrusion line for tapes (woven sacks) Barmag FB9-1000-300
    2. Year 2000
    3. Materials: PP
    4. Final application: flat woven big bags, tarpaulins
  2. Specifications
    1. Film width (max): 1000 mm
    2. Output capacity: 350 kg/h
    3. Working width: 1000 mm
    4. Die width: 1100 mm
    5. Net film width approx. 940 mm
    6. Extruder throughput max. 350 kg/h
  3. Main Equipment
    1. 1 extruder, type 9E10/27D-HSE (adiabatic) with plain feed bushing, with barrier flight screw, screw diameter 90 mm, effective length = 27 D, drive 150 kW DC-motor, SCR-controlled, with carbon brush monitoring
    2. 1 static mixer with melt adapter system
    3. 1 screw push-out device for the 9E10/27 D extruder
    4. 1 automatic edge trim mill with fan, aspirates the edge trim from the line, grinds it and conveys the ground material to the dosing and blending system
    5. 1 volumetric 3-component dosing and blending system including mounting frame and feeding screw for film flakes, dosing range: main component 50-100%, 1st additive (e.g. PE) 1-10%, 2nd additive (e.g. CaCO3) 0.5-4%
    6. 1 granulate feeder for the main component
    7. 1 granulate feeder for the 1st additive
    8. 2 melt pressure gauges with alarm, indicator in control desk, location: between extruder and screen belt filter, between screen belt filter and die
    9. 1 melt temperature gauge indicator in control desk
    10. 1 screen belt filter, 120 mm for continuous production including one wide mesh supporting screen belt and 3 godets 1000 mm width x 280 mm diameter, all godets chromium-plated, 2 godets water-cooled (no. 1, 2), 1 rubber coated nip roll on godet no. 3, drive 22 kW AC-motor, inverter-controlled
    11. 1 vacuum box tape aspirating system, 1000 mm designed for a max. winding speed of 250 m/min, with one suction mouth on first and last draw stand incl. suction piping up to end of winding frame incl., one fan (to be installed on the vacuum box), vacuum box (e.g. container) to be provided by customer
    12. 1 static eliminator bar, 1000 mm width for electrostatic discharge
    13. 2 yarn suction guns
    14. 1 electrical system for FB9-1000-300 consisting of: main electrical cabinet with PLC system with digital drive controllers and with heating controllers, operator's station with colour monitor, PC, colour printer, keyboard, mouse, UPS for PC, set of internal connecting cables for wiring in cable ducts in the concrete floor; the main electrical cabinet should be located in a small separate room to be provided by the buyer to protect it from dust and heat (the room may be air conditioned to guarantee an inside temperature below 35°); the main electrical control cabinet requires two power supplies to be provided by the buyer: one mainly for heating and the second mainly for drives; the drive control section of the main electrical control cabinet contains: 1 piece digital DC drive controller Simoreg, by Siemens, 4 pieces digital AC-drive controllers Simovert by Siemens; an over voltage protection for low intensity is included; the net filter to conform with European EMV rules has to be provided by the buyer; the operation language on the monitor is German and English; any other languages is optional against additional charge
    15. 1 flex-lip die, 1100 mm with reversible die lip (plain/profiled) with insulation
    16. 1 water quench bath, type KBF1/1000 made of stainless steel, side-travelling type (on rails), water chiller with heat exchanger and water circulating pump to be provided by buyer
    17. 1 film take off unit with water stripper, 1000 mm, no. of suction mouth: 2, drive: 2.2 kW AC-motor, inverter-controlled, drive of fan for water stripper: 1x3 kW
    18. 1 fold film slitting station, type LAS/1000 with 2 blades bars (1 operation, 1 spare), with 2000 large-size blades for extended lifetime, with spacers for 6.0 mm slitting width, with manual cutting depth adjustment
    19. 1 draw stand I, type STB9/I/3/1000/NR, 3 godets 1000 mm width x 280 mm diameter, all godets chromium plated, 1 rubber-coated nip-roll on godet no. 3, drive 7.5 kW AC-motor, inverter-controlled
    20. 1 hot air stretching oven, type HLS 1/1000, 1000 mm wide x 4000 mm long, opening of upper section: pneumatic for threading, hydraulic for cleaning
    21. 1 draw stand II, type STB9/II/5/1000/ONR, 2 godets 1000 mm width x 350 mm diameter, all godets chromium-plated, 1 godet oil-heated (no. 3, 4, 5), drive 22 kW AC-motor, inverter controlled
    22. 1 oil heating unit for 1 heated godets, heating capacity 40.5 kW
    23. 1 set of connecting pipes for 3 heated godets
  4. Condition
    1. Pictures available