NovaStar, Fibrillated Tape Extrusion Line, 70 kg/hr, 110mm Screw, 48 Spindles

Description

  1. Overview
    1. Inventory number: E-6162
    2. Fibrillated tape extrusion line for the production of twine (cabuya)
    3. Extrusion output: up to 70 kg per hour
    4. Diameter of final cone: about 200 mm
  2. Fibrillated Tape Drawing Machine
    1. Uses polypropylene and polyethylene materials; through heating, extruding and drawing, produces plastic tape that is then wound on the bobbins
    2. Can use 100% recycled PP and HDPE, powder or grain to produce the tape
    3. Extruder screw and barrel are made of nitrided 38CrMoAlA alloy steel with a hardness over HV950
    4. A helical gear reducer of 20CrMnTi alloy steel drives the extruder
    5. Gears and chain sprockets are made of 45# medium carbon steel and treated by high temperature quench
    6. Godet rolls are electroplated with hard chromium
    7. Winders are with tension self-controlling units
    8. Cylinder of the extruder and the die are heated with aluminum cast heaters
  3. Extruder Specifications
    1. Diameter of screw: 110 mm
    2. L/D ratio of screw: 24:1
    3. Rotational speed of screw: 25 to 75 r.p.m.
    4. Heating power of extruder: 36 kW
    5. Power of extruder: 30 kW
  4. Die Specifications
    1. Width of the die: 600 mm
  5. Godet Roll Stand Specifications
    1. Power of driving motor: 7.5 kW
    2. Diameter of godet rolls: 320 mm
    3. Number of stands: 2
  6. Stretch And Set Ovens Specifications
    1. Number of ovens: 2
    2. Heating power of oven: 15 kW
    3. Length of oven: 2000 mm
    4. Drawing rate: 4 to 8
    5. Heated by electrothermal wires
    6. Temperature controlled by thermostat
  7. General Description
    1. Thickness of tape: 0.025 to 0.08 mm
    2. Production capacity: up to kilograms per hour
    3. Linear speed: up to 150 meters per minute
    4. Floor space dimensions (L×W×H): 13300 × 1500 × 1350 mm
    5. Machine weight: 6500 kg
  8. 48 Spindle Winding Machine
    1. 48 spindle positions (can also come in 24 positions)
    2. Speed: up to 220 meters per minute
  9. Twisting Machine
    1. Type: SKIV-301-12
    2. Spindles: 12
    3. Dimensions of bobbin (D×L): diameter 38.1 × 254 mm
    4. Distance between spindles: 340 mm
    5. Rewinding speed: 1800 - 2100 rotations per minute
    6. Twist: 33 to 275 turns per minute
    7. Gross power: 7.5 kW
  10. 6-Spindle Tube Winder Machine
    1. Number of spindles: 6
    2. Motor rpm: 1000
    3. Motor kW: 0.18 × 6, 380V/220V, 50 Hz
    4. Weight of machine: 400 kg
    5. Floor space dimensions (L×W×H): 2360 × 900 × 1350 mm
  11. Auxiliary Equipment For The Extruder
    1. Drying mixer
    2. Automatic feeder
  12. Drying Mixer Specifications
    1. Used to dry and mix the raw materials
    2. Production capacity: 100 kgs per hour
    3. Size of hopper (D×H): 500×600 mm
    4. Power of motor: 11 kW
    5. Floor space dimensions (L×W×H): 1250×630×1100 mm
    6. Machine weight: 250 kg
  13. Automatic Feeder Specifications
    1. Delivers dried materials to the extruder hopper to reduce labor and feed a specific quantity of materials in a fixed amount of time
    2. Spiral material feeding
    3. Power: 1.1 kW
    4. Dimensions: 2700 mm (length) × 1200 mm (W) × 2000 mm (H)
  14. Recycling Granulator
    1. Processes clean waste woven bags, plastic film and other pieces of plastics into plastic grains for reuse as raw materials
    2. Screw and cylinder are made of 38CrMoAlA after being nitrided
    3. Cylinder and die have automatic heating controls
    4. Diameter of main screw: 110 mm
    5. L/D ratio of main-screw: 7:1
    6. L/D ratio of sub-screw: 6:1
    7. Power of main motor: 11 kW
    8. Power of sub-motor: 5.5 kW
    9. Rotational speed of screw: 50 to 80 rpm
    10. Gross heating power: 12 kW
    11. Production capacity: 30 to 60 kg/h
    12. Power of cutting: 2.2 kW
    13. Floor space dimensions (L×W×H): 4500×2000×1100 mm
    14. Weight: 900 kg
  15. Bobbins
    1. 38 mm × 230 mm (D×L)
    2. Quantity: 1000
  16. Spare Parts
    1. Quantity: 1 lot