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NovaStar, NN191, Fiberfill Wadding Production Line, 3100mm Width, 200kg/h Capacity (New)

Description

  1. Overview
    1. Inventory number: E-6465
    2. Fiberfill wadding production line (new)
    3. Pictures and drawings available
  2. Main Specifications And Technical Indexes Of Combined Machine
    1. Machine width: 3100 mm
    2. Net-width of after-cutting product: 2500 mm
    3. Product capacities: >200 kg/h (take first-class of 6D as the examining standards of carding machine’s product capacities)
    4. Product weight: 60-1200 g/m²
    5. Main raw material: hollow PET, PP, cotton with composite bi-component chemical fiber, 4080 chemical fiber
  3. Technological Process Of Combined Machine
    1. KS-130 pre-opener → JM-130 collector cabinet → KS-130 main-opener → GM-185 feeder → SL-200 double-cylinder double-doffer and double random garnett → W-310 cross-lapper → GD-310 conveyor lattice → H-310 hot air dryer → LQ-290 cooling device → XT-250 coiling and edge cutting machine
  4. Technical Parameter Of Main Equipment And Machinery Characteristics
    1. KS-130 Pre-Opener
      1. Pre-opening is by notch-style roller
      2. Frame made by high quality steel panels with 10 mm thickness, backfired and shaped, completely clear up the stress
      3. Feeding horizontal apron with width 1180 mm and perimeter 4800 mm is wooden
      4. Opener equipped with a strong magnet to catch metal impurities
      5. Diameter of feeding roller is 70 mm; the up and bottom rollers are equipped with surface groove, and with a spring to increase the pressure
      6. Rollers and feeding apron controlled by 0.75 kw × 4 poles ordinary motors matched with 70/60:1 worm wheel
      7. Diameter of the opener roller is 500 mm flange matched with notch-style roller
      8. High speed off-center feeding fan is an independent fan; motor of the feeding interlock the opening roller’s motor equipped with converse-direct switch; motor of the fan is 2.2 kw × 4 poles
      9. Fiber feeding pipeline made by galvanized steel iron with diameter of 200 mm
      10. Method of control: control box set on the side board of the feeding apron; feeding apron and rollers controlled by the photoelectricity of main opener’s fibre collector during running, and set converse-direct switch
      11. Machine width: 1300 mm
      12. Diameter of the roller: 500 mm
      13. Speed of conveyor belt: ≤10 m/min
      14. Output: 150-250 kg/h
      15. Power: main driving 4 kw, feeding roller 0.75 kw, fan 2.2 kw, total power 6.95 kw
    2. KS-130 Main-Opener
      1. Main opener adopts card wire to open
      2. Frame made by high quality steel panel with 10 mm thickness, backfired and shaped, completely clear up the stress
      3. Feeding horizontal apron with width 1180 mm and perimeter 2800 mm is wooden
      4. Opener equipped with mightiness magnet to suck the metal impurity
      5. Diameter of feeding roller is 70 mm; the up and bottom rollers are equipped with surface groove, with a spring to increase the pressure
      6. Rollers and feeding apron controlled by 0.75 kw × 4 poles ordinary motors matched with 70/60:1 worm wheel
      7. Diameter of the opener roller is 500 mm flange matched with notch-style roller
      8. High speed off-center feeding fan is an independent fan; motor of the feeding interlock the opening roller’s motor equipped with converse-direct switch; motor of the fan is 2.2 kw × 4 poles
      9. Fibre feeding pipeline made by galvanized steel iron with diameter of 200 mm
      10. Method of control: control box set on the side board of the feeding apron; feeding apron and rollers controlled by the photoelectrics of main opener’s fiber collector during running, and set converse-direct switch
      11. Machine width: 1300 mm
      12. Diameter of the roller: 500 mm
      13. Speed of conveyor belt: ≤10 m/min
      14. Output: 120-220 kg/h
      15. Power: main driving 4 kw, feeding roller 0.75 kw, fan 2.2 kw, total power 6.95 kw
    3. GM-185 Feeder
      1. Used to mix the opened fiber fully and fed evenly to next unit
      2. Photoelectrics control the storage of the fiber, and through adjusting the oscillation plate to control the feeding quantity
      3. Photoelectrics control the output of the fiber trunk, and use the spiked lattice with the specification of 1820 × 3800 mm to convey the fiber in the fiber trunk
      4. Surface of the axes’s end of the beater engage into a protecting tray to prevent rolling fiber
      5. Diameter of the beater is 310 mm; use 3 nail-stick screws to fix on the surface
      6. Frame made by high quality steel panels with 8 mm thickness, backfired and shaped, completely clear up the stress
      7. Motor of oscillation adopts 0.75 kw × 6 poles common motors
      8. Spiked lattice drove by 1.5 kw timing motor matched with 80/10:1 worm wheel
      9. Machine width: 1850 mm
      10. Capacity: 100-200 kg/h
      11. Power: 2.25 kw
    4. SL-200 Double Cylinder Double Doffer Double Random Garnett
      1. Suitable to card PP, PET, PVA and composite bi-component chemical fiber to form web
      2. Cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured, shaped and modulated
      3. Includes random rollers before doffers, and motor is controlled by transducer at the output
      4. Includes rollers to strip fiber
      5. Fiber feeding: equipped with anti-metal protection device at the material entrance; 4 rollers wrapped metal card cloth matched for both rolls, 2 units
      6. Main bearings are Torrington brand
      7. Roller feeding controlled by transducer, with 0.75 kw × 4 matched with 87:1 cycloid needle wheel
      8. Cylinder and doffer are castings; thickness of the wall of the cylinder is 25 mm; doffers set have a strengthening loop inside; other rollers made of non-slot steel tube, thickness of the walls are 6-8 mm
      9. Every roller’s column degree is less than 0.05 mm, keep the movement in balance
      10. Cylinder run-out: ≤0.05 mm
      11. Diameter of the pre-cylinder and main-cylinder: 850 mm, 1230 mm
      12. Diameter of the doffer: 492 mm
      13. Diameter of the working roller: 165 mm
      14. Diameter of the stripped rollers: 86 mm
      15. Diameter of the needle roller, random roller: 295 mm
      16. Capacity: 100-200 kg/h
      17. Power: pre-cylinder 7.5 kw, main cylinder 11 kw, doffer 2.2 kw, feeding 1.1 kw
    5. W-310 Cross Lapper
      1. Used to lay the carded fiber web according to the set thickness and width desired
      2. Imitate the foreign machine structure; main frame is table-flap structure with enough strength and stability; rail is resistant to oil leaking; thickness of the erection, cross section are of 8 mm and 6 mm
      3. Subsection separate transducer controls the webbing, ensuring the quality of the web evenly
      4. Reciprocal controlling signal incorporates infrared ray photoelectric control
      5. All motors have frequency conversion control
      6. Adjustable height of the bottom apron of the cross lapper is 800 mm
      7. Bottom apron of the cross lapper is in wooden; input apron is rubber cornered
      8. Lift-drop of the bottom-apron is controlled manually; at the exit equipped with a five-roller drawing machine
      9. Width of input apron: 2200 mm
      10. Width of output apron: 3100 mm
      11. Speed of output apron: 1-12 m/min, adjustable
      12. Speed of lapping: 20-40 m/min