Neumag, SMS, 1.1m Web Width, 600 m/min, Spunbond Meltblown Spunbond Composites System

Description

  1. Overview
    1. Inventory number: E-7406
    2. Spunbond meltblown spunbond SMS composites system for sale
    3. 1 meter wide nonwovens pilot/production line
  2. Components
    1. Spunbond beam 4
    2. X beam 3 for future
    3. Meltblown beam 2
    4. Spunbond beam 1
    5. Calender for point bonding applications
    6. High-speed winder/slitter doff section
    7. Central operator interface and control station
  3. Equipment Scope Includes
    1. Raw material handling systems, including dryers and additive feed systems
    2. Primary and secondary extrusion systems, filtering and polymer transfer
    3. Bico spunbond spinning platforms (beams 1 and 4)
    4. Nanophase meltblown spinning platform (beam 2)
    5. Expansion slot (X beam)
    6. Attenuation and quench air sources for cooling/heating/monomer exhaust
    7. Forming table with exhaust air systems
    8. Kusters calander
    9. Eidelmann winder
    10. Operations control interface
    11. Interconnect pipe, duct and wire (reusable dependent on new facility layout)
    12. Spinpack burn out oven and required maintenance tools
    13. Laboratory testing equipment
  4. Functionality and Revenue Generation
    1. Multifunctional line allowing the production or development of various nonwovens composites including SMS, single or dual beam spunbond or meltblown only substrates
    2. Secure development for internally driven next generation products and technologies
    3. Secure development for customer driven next generation products and technologies
    4. Pre-production volumes for market evaluation/market development
    5. Production for low volume niche markets
  5. Equipment General Specifications
    1. The system, in its full configuration, is capable of producing bicomponent SMS composites
    2. Each beam can also be operated independently
    3. The first beam and fourth beam are capable of producing mono or bicomponent spunbond non-woven fabric
    4. The second beam is capable of producing mono or bicomponent meltblown non-woven fabric
    5. The third beam was left blank with the intention of future expansion
    6. The system utilizes a common control, forming table, bonding system, winding system, and slitting system
  6. Common Specifications
    1. Raw material capacity: PP/Pet/CoPet/PE/PA/Pbt
    2. Power: 480V – 3 phase – 60 Hz
    3. Documentation: drawings and manuals for operation and maintenance
    4. Electrical schematics – IEC standards
    5. Safety: machinery directive 89/392/EEC
    6. Electromagnetic compatibility directive 89/336/EEC low voltage directive 73/23/EEC
    7. Color: RAL 7032 (beige)
  7. Spunbond System – Beam 1
    1. Raw material transfer: primary drying and single additive feed
    2. Denier range: sub denier to 6 dpf
    3. Maximum throughput: 300 kg/hr/meter
    4. BiCo extrusion ratio: 20/80% to 50/50%
    5. Die technology: electrically heated coat hanger style
    6. Bico technology: 2000 and 4000 holes per meter quick change spinpacks, sheath core
    7. Spinning technology: open draw jet, with dual sided quench and monomer exhaust
  8. Meltblown System – Beam 2
    1. Raw material transfer: primary drying and single additive feed
    2. Micron range: submicron to 10.0 micron
    3. Maximum throughput: 140 kg/hr/meter
    4. Nanophase extrusion ratio: 20/80% to 50/50%
    5. Die technology: electrically heated coathanger style
    6. Nanophase technology: 1400 and 2000 holes per meter quick change, side by side
    7. Rackon/rackoff feature: beam can run online or offline
  9. X Position – Expansion Slot for Future Capacity Increases
    1. Expansion slot for future capacity increases
  10. Spunbond System – Beam 4
    1. Raw material transfer: primary drying and single additive feed
    2. Denier range: sub denier to 6 dpf
    3. Maximum throughput: 300 kg/hr/meter
    4. BiCo extrusion ratio: 20/80% to 50/50%
    5. Die technology: Dow therm heated, metering style
    6. Bico technology: 2000 and 4000 holes per meter quick change spinpacks, sheath core
    7. Spinning technology: open draw jet, with dual sided quench and monomer exhaust
  11. System Configuration Options
    1. The system can be left as whole (SMXS) or as separated subsystems (SS and MB)
  12. SMXS Configuration
    1. Raw material handling systems, including dryer and additive feed systems
    2. Primary and secondary extrusion systems, filtering and polymer transfer
    3. Bico spunbond spinning platforms with DCD and ACD movement
    4. Nanophase meltblown spinning platform with DCD and offline movement
    5. Attenuation and quench air sources for cooling/heating/monomer exhaust
    6. Forming table with exhaust air systems
    7. Kusters calander
    8. Edelmann winder
    9. Interconnect pipe, duct and wire (reusable dependent on new facility layout)
    10. Spinpack burn out oven
    11. Laboratory test equipment
  13. SS Configuration
    1. Raw material handling systems, including dryer and additive feed systems
    2. Primary and secondary extrusion systems, filtering and polymer transfer
    3. Bico spunbond spinning platforms with DCD and ACD movement
    4. Attenuation and quench air sources for cooling/heating/monomer exhaust
    5. Forming table with exhaust air systems
    6. Kusters calander
    7. Edelmann winder
    8. Interconnect pipe, duct and wire (reusable dependent on new facility layout)
    9. Spinpack burn out oven
    10. Applicable laboratory test equipment
  14. MB Configuration
    1. Raw material handling systems, including dryer and additive feed systems
    2. Primary and secondary extrusion systems, filtering and polymer transfer
    3. Nanophase meltblown spinning platform with DCD and offline movement
    4. Forming table with exhaust air systems
    5. Interconnect pipe, duct and wire (reusable dependent on new facility layout)
    6. Applicable laboratory test equipment
    7. Winder is not included