Spunbond meltblown spunbond SMS composites system for sale
1 meter wide nonwovens pilot/production line
Components
Spunbond beam 4
X beam 3 for future
Meltblown beam 2
Spunbond beam 1
Calender for point bonding applications
High-speed winder/slitter doff section
Central operator interface and control station
Equipment Scope Includes
Raw material handling systems, including dryers and additive feed systems
Primary and secondary extrusion systems, filtering and polymer transfer
Bico spunbond spinning platforms (beams 1 and 4)
Nanophase meltblown spinning platform (beam 2)
Expansion slot (X beam)
Attenuation and quench air sources for cooling/heating/monomer exhaust
Forming table with exhaust air systems
Kusters calander
Eidelmann winder
Operations control interface
Interconnect pipe, duct and wire (reusable dependent on new facility layout)
Spinpack burn out oven and required maintenance tools
Laboratory testing equipment
Functionality and Revenue Generation
Multifunctional line allowing the production or development of various nonwovens composites including SMS, single or dual beam spunbond or meltblown only substrates
Secure development for internally driven next generation products and technologies
Secure development for customer driven next generation products and technologies
Pre-production volumes for market evaluation/market development
Production for low volume niche markets
Equipment General Specifications
The system, in its full configuration, is capable of producing bicomponent SMS composites
Each beam can also be operated independently
The first beam and fourth beam are capable of producing mono or bicomponent spunbond non-woven fabric
The second beam is capable of producing mono or bicomponent meltblown non-woven fabric
The third beam was left blank with the intention of future expansion
The system utilizes a common control, forming table, bonding system, winding system, and slitting system
Common Specifications
Raw material capacity: PP/Pet/CoPet/PE/PA/Pbt
Power: 480V – 3 phase – 60 Hz
Documentation: drawings and manuals for operation and maintenance
Electrical schematics – IEC standards
Safety: machinery directive 89/392/EEC
Electromagnetic compatibility directive 89/336/EEC low voltage directive 73/23/EEC
Color: RAL 7032 (beige)
Spunbond System – Beam 1
Raw material transfer: primary drying and single additive feed
Denier range: sub denier to 6 dpf
Maximum throughput: 300 kg/hr/meter
BiCo extrusion ratio: 20/80% to 50/50%
Die technology: electrically heated coat hanger style
Bico technology: 2000 and 4000 holes per meter quick change spinpacks, sheath core
Spinning technology: open draw jet, with dual sided quench and monomer exhaust
Meltblown System – Beam 2
Raw material transfer: primary drying and single additive feed
Micron range: submicron to 10.0 micron
Maximum throughput: 140 kg/hr/meter
Nanophase extrusion ratio: 20/80% to 50/50%
Die technology: electrically heated coathanger style
Nanophase technology: 1400 and 2000 holes per meter quick change, side by side
Rackon/rackoff feature: beam can run online or offline
X Position – Expansion Slot for Future Capacity Increases
Expansion slot for future capacity increases
Spunbond System – Beam 4
Raw material transfer: primary drying and single additive feed
Denier range: sub denier to 6 dpf
Maximum throughput: 300 kg/hr/meter
BiCo extrusion ratio: 20/80% to 50/50%
Die technology: Dow therm heated, metering style
Bico technology: 2000 and 4000 holes per meter quick change spinpacks, sheath core
Spinning technology: open draw jet, with dual sided quench and monomer exhaust
System Configuration Options
The system can be left as whole (SMXS) or as separated subsystems (SS and MB)
SMXS Configuration
Raw material handling systems, including dryer and additive feed systems
Primary and secondary extrusion systems, filtering and polymer transfer
Bico spunbond spinning platforms with DCD and ACD movement
Nanophase meltblown spinning platform with DCD and offline movement
Attenuation and quench air sources for cooling/heating/monomer exhaust
Forming table with exhaust air systems
Kusters calander
Edelmann winder
Interconnect pipe, duct and wire (reusable dependent on new facility layout)
Spinpack burn out oven
Laboratory test equipment
SS Configuration
Raw material handling systems, including dryer and additive feed systems
Primary and secondary extrusion systems, filtering and polymer transfer
Bico spunbond spinning platforms with DCD and ACD movement
Attenuation and quench air sources for cooling/heating/monomer exhaust
Forming table with exhaust air systems
Kusters calander
Edelmann winder
Interconnect pipe, duct and wire (reusable dependent on new facility layout)
Spinpack burn out oven
Applicable laboratory test equipment
MB Configuration
Raw material handling systems, including dryer and additive feed systems
Primary and secondary extrusion systems, filtering and polymer transfer
Nanophase meltblown spinning platform with DCD and offline movement
Forming table with exhaust air systems
Interconnect pipe, duct and wire (reusable dependent on new facility layout)
Applicable laboratory test equipment
Winder is not included
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