Small electrically heated calender/laminator for nonwoven
2-roll calender for nonwoven
Drawing available
Technical Features
Max width of the product: 1000 mm
Diameter of the operating rolls: about 500 mm
Mechanical speed: 20 m/min
Heating: with diathermic oil electrical heated
Nip adjustment: 0-30 mm
Electrical power: 50 kW heating included
Mainframe
Very strong welded construction with the appropriate seats for the rolls bearings
Formed by two side pieces connected by connecting parts
On the two sides of the machine there are the suitable seats for the drive and the heating system
Rolls
The rolls have a vertical disposition
One roll is movable by two pneumatic actuators
The surface of the rolls is smooth and coated chromium plating
The rolls are machined from two single pipes of steel
The hot oil circulates at high speed in a peripheral space under the surface
This particular way assures a good temperature uniformity on the surface
Hot Oil Circuits
The hot oil is heated by two independent circuits in order to have independent temperatures on the two rolls
Starting from the boiler we have the following components: flexible pipes, rotating joints
The oil is moved by an appropriate pump
The flow is very high to limit the temperature difference from exit and inlet to 1 or 2°C, assuring a very good temperature uniformity on the surface of the roll
The temperature is controlled by an electronic device
A complete electric box includes all the control electric components for the two circuits
Bearings and Bearing Seats
The rolls of the calender are provided with roll bearings
These bearings are lubricated by grease
Adjustment of the Nip
Between the bearing seats are installed two devices to adjust the distance between the rolls
By a micrometric adjustment it is possible to change the nip, according to the different processing operations
Pneumatic System
The bearing seats are connected to the frame by two pneumatic pistons to allow the movement of one roll and to give the necessary pressure during the surface calendering operation
The pressure is adjustable independently for the two pistons
It is possible a quick opening in the emergency situations
Rolls Drive
The roll drive can be installed on the right or left side of the calender, according to the layout requested by the customer
Electric Panel
The plant is supplied with a complete electric panel in which are installed all the electrical driving elements for the regulation and the temperature
Supply Limits
In our supply all the connections with the outside are excluded and i.e.: the arrival pipe of the heating fluid, and oil between boiler and calender
The electric connections from the line to the panel and from the panel to the machine
The eventual building works
The diathermic oil for the boiler
The insulation of the pipes between boiler and calender
Roll engraving
The boiler
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