Cast iron frame. Piston is compressed on the top. The bottom roller is motor driven, covered of SUS321 stainless steel, dia. 250 mm. The upper roller is passive, covered with the rubber hardness 85°, dia. 250 mm.
Motor power: 3 kW reduction motor driving
3-bowl squeezer
Cast iron frame. The piston is compressed on the top. The bottom is driven, covered with hardness 85A±3 acrylonitrile rubber, dia. 300 mm. The upper roller is passive, covered with hardness 85A±3 acrylonitrile rubber, dia. 300 mm. The middle roller is passive, covered with SUS321 stainless steel, dia. 250 mm.
Motor power is 7.5 kW reduction motor driving
3-bowl heavy mercerizing squeezer
Cast iron frame. The piston is compressed. The middle is driven, covered with SUS321 stainless steel, dia. 300 mm. The upper and bottom rollers are passive, covered with hardness 85A±3 acrylonitrile rubber, dia. 350 mm.
Motor power is 11 kW reduction motor driving with 5 upper and 6 bottom impregnating rollers, liftable tank
Clip section
The distance for the cloth clip in front and back is 19.65 meters, electrical fabric width control system, which ensures the fabric width after exit clip. Adjustment of the chain width from 800 mm to 1800 mm via 9 width adjusting spindles driven by a common motor. All the spindles and the driving common shaft to be of 45 mm diameter. The first 3 spindles to have manual rotating handle and a clutch system to select manual or electric movement. All the 3 clutches will have safety limit switch for interlocking with the width adjustment motor.
Width indication at the entering side of the stenter. Proper tension adjustment for the left and right chain with indication to the optimum level.
5 sets of spray systems match by the steam heating weak liquor, by sends in the weak liquor the stainless steel to spray fights the overflow to flush drenches the fabric; 5 sets attract the alkali installment to match by the 7.5 kW alternating current machine and the vacuum pump, when the wet fabric pastes smoothly attaches and has slid the water aspirator absorbing water seam, major part non-union moisture content namely taking advantage of water aspirator in negative pressure, but separates from the fabric, inhales the water aspirator back row to alkali trough, after filtration for sprays the use.
4/5 close washer
4 upper rollers and 5 down rollers, fabric content is 12 m, the roller diameter Φ180 mm, uses SUS304 (2 mm + 2 mm) the plate manufacture; top and bottom guide roller center distance 950 mm; outside rolling bearing, mechanical seal with heating pipe; built-in all welding the partition board, top overflow type counter current; the roof panel may be opened, water sealing to avoid steam leaking; the big glass window seals strictly; the outlet in the box base, each partition board is equipped with the outlet. The box body uses the SUS304 stainless steel material, wall sheet thickness 3 mm, besides the roof panel others all are 2.5 mm. Outside loose and tight frame, the stretch roll diameter Φ125 mm, the air cylinder adjusting tension size, steaming box is zigzag counter current.
7/8 close washer
7 upper rollers and 8 bottom rollers, fabric content is 18 m, roller diameter Φ180 mm, with SUS304 stainless steel (2 mm + 2 mm); top and bottom guide roller center distance 950 mm; outside rolling bearing, mechanical seal; heating pipe; built-in welds partition board, top overflow counter current; the roof panel may be opened, water sealing to avoid steam leaking; the big glass window seals strictly; outlet in box bottom. The box body uses the SUS304 stainless steel material, wall sheet thick 3 mm, besides the roof panel others are 2.5 mm. Outside loose and tight frame, the stretch roll diameter Φ125 mm, the air cylinder adjusting tension size, steaming box is zigzag counter current.
3 × 10 cylinder dryer
Each column has 10 dia. 570 mm cylinders, driven by belt. Each column is driven by one 3 kW reduction motor separately. The cylinder is heated by steam. Each column has one separate steam trap. The cylinder house is steel frame, anti-drop steam heating device on the top, protection net on transmission part, temperature protection cotton.
Feed unit
Made of 16# channel steel; consist of debatching device, active plaiter, compensator, fabric tension control, cloth guider, the capacity of scray is 400~500 m.
Fabric outlet unit
Made of 16# channel steel; consist of debatching device, active plaiter, compensator, fabric tension control, cloth guider, the capacity of scray is 400~500 m.
Open-width outlet, plaiter separate transmission system.
Electric Parts
The whole machine speed is controlled by frequency conversion. Inverter and PLC are Mitsubishi. All operating button and frequency conversion signal are joined to PLC switch feeding unit.
10.4’’ color man-machine interface.
Resistance type angle sensor, main components such as breaker, contactor are famous brand.
The electrical cabinet has fan and anti-drop device.
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