Each extruder line has a production of approximately 6000 kg per day.
These 12 lines have a maximum daily production of 66 tons, which is approximately 2000 tons per month.
The yarn produced on these lines was high tenacity for tyre cord, parachutes, ropes and twines, and webbing (seat belts, etc.).
Plant And Machinery
Technology: Toray.
Equipment manufacture: TEK.
Vintage: 1984 / 2000 (winders upgraded in 2000) for 8 spinning machines; 1996 for 3 spinning machines.
Number of spinning machines: 8 (8 threadlines per machine, Toray TW501 winder, 5.37 MT per day throughput per machine) and 3 (4 threadlines per machine, Toray HW19S winder, 3.2 MT per day throughput per machine; maximum extruder throughput 4.3 MT per day).
Solid phase polymerisation: 57 MT per day, comprising 3 towers (13 MT, 20 MT, and 24 MT per day).
Feed polymer: 0.64 IV polyester.
Final IV: 1.05 or 1.25.
Scope: All vessels and equipment from wet chip feed to spinning machine (including 2 dry chip silos).
Exclusions: Excludes steam, compressed air, and electricity generation.
Typical Properties
Decitex: 940 g/10 km (192 filaments, low shrink, tenacity 72.9 cN/Tex, extension at break 24%, shrinkage at 180°C 2.4%).
Decitex: 2200 g/10 km (384 filaments, low shrink, tenacity 72.3 cN/Tex, extension at break 25%, shrinkage at 180°C 2.3%).
Decitex: 2200 g/10 km (384 filaments, adhesive activated, tenacity 79.5 cN/Tex, extension at break 18%, shrinkage at 180°C 6%).
Decitex: 1670 g/10 km (108 filaments, regular, tenacity 82.4 cN/Tex, extension at break 13%, shrinkage at 180°C 13%).
