Complete thermo and spraybonding line for virtually every wadding product possible, ranging from 50 to 2500 gsm, 100% polyester or polyester + bicomponent fiber, 4 to 28 denier
Line is fully automated with all necessary control panels, PLCs, programs, etc.
Production output 2500 tons per year, easily 10 tons per day
Masias Opening Section
Year: 2000
4 x CR-15 bale openers, working width 1500 mm, feed table 2450 mm each with PS-15 electronic weighing scale
1 x CA-90 collection conveyor belt, 0.9 wide x 12 meters long
1 x Abrimix AX-110 opener/blender, working width 1100 mm + V-35 fan
1 Cyclocap-12 separating cyclone for foreign particles and metal scrap
1 x water atomizing device for humidity control
1 AD-16 fine opener with fan
Complete with electrical cabinet and general program for the full opening line
Thibeau Carding
Year: 2000
CFX volumetric feeder
Model CA10 25 PPL card, single cylinder double doffer, working width 2500 mm
Asselin Crosslapper
Model Profile-400 025 crosslapper, ingoing 2500 mm and outgoing 5000 mm, speed 120 m/min
Year: 2000
Fleissner Oven
Year: 2000
Fleissner spray and thermobonding oven, heating by gas with 9 Maxxon burners
2 spray cabins
3 pass oven with 3 sections, working width 4500 mm
One cooling zone
Fleissner Slitting/Winding/Cutting
Year: 2000
Fully automatic slitter with 7 slitting heads
Fully automatic cross/transversal cutter
Fully automatic winding unit
Masias Opener for Recycled Edge-Trims Waste
Year: 2002
Specifications
Oven length: 30 mts approx
Heating type: direct gas by 9 Maxxon burners
Oven’s belt length: 12 mts
Working width: 4500 mm
Product weight range: from 50 to 2500 gsm
Maximum thickness: 200 mm
Kw required: mixing area 83.14 kw, card 96.01 kw, cross lapper 40.00 kw, oven 199.12 kw, cutting and winder 26.16 kw, others 91.7 kw, total line 536.13 kw (simultaneity 40% approx, meaning real external company power needs are 200 kw)
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