Rieter, Schlafhorst, Benninger, Open End Denim and Fancy Denim Yarn Spinning Plant, 672 Rotors

Description

  1. Overview
    1. Open end spinning line with 672 rotors, spinning 6's up to 20's for denim and fancy denim yarns.
    2. Inventory number: E-8836.
  2. Blow Room
    1. 1 Rieter Uniflock, model A1/2, year 1985.
    2. 1 Rieter manual bale opener, year 1977, for sliver waste recycling.
    3. 1 Rieter Unimix, model B7/2, year 1985.
    4. 1 Rieter Uniclean, model B10, year 1995.
    5. 4 Rieter cleaners, model ERM B5/5: 1 x 1987, 2 x 1988, 1 x 1990.
    6. 2 Rieter flock feeders, model A7/2, year 1977.
  3. Waste Recycling
    1. 1 Trutzschler pre filter (cyclon), model SFV, year 1995.
    2. 1 Trutzschler filter (separator/fine filter), model SFF, year 1995.
    3. 1 Rieter Monocylinder, model B4/1, year 1985.
    4. 1 Rieter fine opener, model B3/3, year 1995.
    5. 1 Luwa bale press, year 1995.
  4. Cards
    1. 8 Rieter cards, model C 4: 3 x 1986, 2 x 1987, 3 x 1990, with Rieter autoleveller, Aerofeed 'N' chutes, automatic can changer, can size 24" x 48".
    2. 3 Rieter cards, model C 50, year 1995, with Aerofeed 'N' chutes, Rieter autoleveller, automatic can changer, can size 24" x 42".
  5. Draw Frames
    1. 4 Rieter draw frames: 3 x model RSB 951, year 1995; 1 x model RSB 51, year 1980.
    2. 6 doublings, autoleveller, single delivery, automatic doffing, can size 20 x 42".
  6. Oe Spinning
    1. 4 Schlafhorst open end spinning frames, model SRZ, spin box SE 8, tube take up: 1 x 1986, 2 x 1987, 1 x 1988.
    2. 168 positions each, 1 piecer/doffer per machine, with program navel cleaning.
    3. Jumbo magazine for empty tubes, informator, 40 mm rotors.
    4. OB 20 opening rollers, KN 4 navels, exhaust down.
    5. Uster Polyguard yarn clearers (installed in 1995).
    6. 3 machines installed with Amstler slub device (1995/1997).
    7. With 3 sets of opening rollers "Burkhardt 324" for the above.
  7. Plant Accessories and Spare Parts
    1. All plant accessories, shop machines, cans, etc.
    2. Lot spare parts.
    3. Card clothing and grinding machine, flat mounting and grinding machine, cot grinding machine.
  8. Production Rates
    1. At 6's: 9,000 kg/24 hrs.
    2. At 7's: 8,000 kg/24 hrs.
    3. At 10's: 6,000 kg/24 hrs.
    4. At 20's: 3,700 kg/24 hrs.
  9. Weaving Preparation, Indigo Slasher and Sizing – Warping
    1. 1 Benninger direct warping machine, model 2D/A, year 1982, working width 1.4 meter, flange diameter 1000 mm (warp weight up to 500 kg), with Benninger creel type GE-GCF, V type, 620 positions, gauge 35 cm, electronic stop motion.
    2. 1 Hacoba direct warping machine, model NHZ1400, year 1990, working width 1.5 meter, flange diameter 1500 mm (warp weight up to 1,000 kg), with Hacoba creel, type G5V, V type, 420 positions, gauge 33 cm, electronic stop motion.
  10. Remains Winding
    1. 1 Schlafhorst 138 winding machine, year 1988, model CKW-P-X, 20 positions, manual magazine, take up 4 deg. 20'.
    2. 1 Motocono winding machine, year 1989, 16 positions, waxing, take up 4 deg. 20'.
  11. Indigo Slasher Dye Range
    1. 1 Rotal/Master indigo dye range.
    2. 14 positions Rotal beam creel, year 1992, for beams of 1.6 meter width.
    3. Master indigo dye range, 1992, working width up to 1750 mm, comprising: 12 Master dye boxes, year 1992, each with 2 squeeze rolls each.
    4. 1 wetting/mercerizing/bottoming box with 1 x 10 ton pressure on squeezers, set mercerizing floating cylinders on upper level.
    5. 3 washing or indigo boxes with 2 x 10, 1 x 5 ton pressure on squeezers.
    6. 6 indigo boxes with 3 x 5, 3 x 10 ton pressure on squeezers.
    7. 1 washing/topping box with 1 x 5 ton pressure on squeezers.
    8. 1 washing box with 1 x 10 ton pressure on squeezers.
    9. Possible also to dye sulfur dyes in boxes 5-7.
    10. 9 Rapidsky-reinforced oxidation (hi speed blowers).
    11. 1 yarn accumulator, content 135 m'.
    12. 1 Rotal pre-drying range, 10 drying cylinders (6 teflon coated).
    13. 1 Rotal 8 position beam creel (1997) (possibility to add white yarns for achieving stripes).
    14. 1 Rotal size box, double dip.
    15. 1 Rotal drying range, 12 drying cylinders (6 teflon coated), humidity control.
    16. 1 Rotal headstock (beamer), working width up to 2.6 meter, 1000 mm flange diameter.
    17. 1 Arel controls (dosing, temperature, ph, redex, elongation, squeezing, speed, flowmeters).
    18. 1 color kitchen (6 tanks: 3 x 10,000 l, 2 x 5,000 l, 1 x 3,000 l).
    19. 1 size kitchen, mixing tank, reserve tank, mass flow meter.
    20. 1 laboratory (ph, redex, spectrophotometer-genesys 10vis, Mettler Toledo scale, titrator DL 22).
    21. Total length of indigo range: 75 meter.
    22. Working speed: 30-40 meter/min.
    23. Capacity: 36,000 meter/24 hrs.
  12. Sizing (Ex Indigo Slasher)
    1. 1 Sucker sizing machine consisting of: Sucker beam creel for 14 beams (possible to mount additional 2 beams), year 1990, width 1.8 m'.
    2. Section yarn accumulator, year 1982 (yarn content of 120 m').
    3. Sucker pre drying range, year 1982, 7 drums (3 teflon coated), Mahlo humidity control.
    4. Sucker size box, model SDX, year 1990, double dip.
    5. Sucker drying range, year 1982, 9 drums (4 teflon coated), Mahlo humidity control.
    6. 2 section yarn accumulators, year 1982 (yarn content of 120 m' in total).
    7. Sucker head stock (beamer), year 1982, take up for beams of 2.4 m' wide, flange diameter 1000 mm, elongation and speed electronically controlled.
    8. Size kitchen: 2 mixing tanks, 1 reserve tank.
  13. Weaving
    1. 75 Vamatex Leonardo weaving looms: 39 Leonardo (16 x 1999, 15 x 2000, 8 x 2002), 16 Leonardo Silver (16 x 2005), 20 Leonardo Silver Hi-Drive (8 x 2005, 12 x 2006).
    2. Reinforced for denim.
    3. Working width 2.1 meter.
    4. 4 colors controlled by electronic selector.
    5. Electronic let off and take up.
    6. Fimtessile electronic dobby, model 6P (on the Leonardo Silver and Hi-Drive).
    7. Fimtessile electronic dobby, model RD 3010 (on the Leonardo).
    8. Capacity 12/12/12 (on the Hi-Drive dobby is 20/12/12).
    9. Leno selvedge.
    10. Auto pick finder, auto shed leveling.
    11. 6 drop wire bars, Actex warp stop motion.
    12. Roj electronic weft monitoring.
    13. Each with: 10 frames (OMV), 3 weft feeders (Roj "Chrono X2" or "Chrono HS" or LG "Sirio Progress") with cone stand.
    14. 3 warp beams 1000 mm flange diameter (on Leonardo Silver and Hi-Drive).
    15. 2.25 warp beams 1000 mm flange diameter (on Leonardo).
    16. 1 Lameccanica/Ferber batcher up to 1.4 m' diameter of fabric take up.
    17. 10,000 heddles ("J" type 331 mm).
    18. 10,000 drop wires (open type).
    19. Capacity of weaving (depends on fabric density) between 600,000-700,000 meter/month.
    20. 5 Magitex overhead cleaners with tracks of 50 meter each, year 2000, model ACK 33, covering 5 out of 9 loom lines.
    21. 1 Knottex warp tyeing machine, year 2002, model AS/2, table width 2.2 meter.
    22. 1 Knottex warp tyeing machine, year 1986, model TS, table width 2.2 meter.
    23. 1 Uster reaching in machine, year 1982, model HAU 48V, for heddles.
    24. 1 Genkinger empty beam trolley, year 2001, model LTW3, 300 kg capacity.
    25. 1 Genkinger full beam trolley, year 2000, model EE-KMUR, 1,000 kg capacity.
    26. 1 Hubtex full warp beams and fabric batcher trolley, year 2001, model KHW-TEF, 2,000 kg capacity.
    27. 1 Antara loom data, model DAT70.
  14. Denim Finishing (Working Width 1.8 Meter)
    1. Fabric finishing line in two parts (all Sperotto Rimar unless mentioned otherwise).
  15. Denim Finishing – Part 1
    1. Feeding conveyor for full fabric batchers.
    2. Brushing and beating unit.
    3. "J" scray.
    4. 1 Osthoff singeing machine, year 1997, model U97M.
    5. 1 desizing box.
    6. 1 fullard for moisturizing.
    7. Set of skewing rollers and fabric expanders.
    8. Drying tower of 24 cylinders, all teflon coated.
    9. "J" scray.
    10. Delivery to "A" frame or plaiter.
  16. Denim Finishing – Part 2
    1. "J" scray.
    2. Steaming and spraying unit.
    3. Open tenter 6 meter long, horizontal clip chain.
    4. 1 Sperotto Sanforizing machine, year 1998, model FSL 2000, Palmer dryer.
    5. Delivery to "A" frame or plaiter.</