Tsudakoma, Ultra Modern Denim Weaving and Finishing Plant, 1,200,000 Meters/Month Capacity

Description

Ball Warping
1. West Point ball warper, model 881
2. Stationary creel with creel capacity of 408
3. Maximum speed of 500 ypm
4. Appalachian tensioning
5. Zig zag package stacking
6. Log diameter of 9 in
7. Maximum ball diameter of 41 in
8. Luwa blower
9. Appalachian stop motion
10. West Point ball warper, model 881
11. Stationary creel with creel capacity of 408
12. Maximum speed of 500 ypm
13. Appalachian tensioning
14. Zig zag package stacking
15. Log diameter of 9 in
16. Maximum ball diameter of 41 in
17. Sohler blower
18. Appalachian stop motion
19. McCoy Ellison warper, model 680
20. Stationary creel with creel capacity of 420
21. Maximum speed of 500 ypm
22. Oz bead ball tensioning
23. Zig zag package stacking
24. Log diameter of 9 in
25. Maximum ball diameter of 41 in
26. Luwa blower
27. McCoy Ellison stop motion
Direct Warping
1. Benninger direct warper, model 313
2. Rotating creel with creel capacity of 620
3. Benninger tensioning
4. Zig zag package stacking
5. Warping beam diameter of 40 in
6. Distance between flanges of 66 in
7. No blowers
8. Benninger stop motion
Dye Range
1. Make: Morrison rope dye range
2. Number of creels: 1
3. Creel type: stationary
4. Creel capacity: 48
5. Steamer passage length: none
6. Position of steamer: none
7. Oxidation: air oxidation
8. Number of pre-process: 3
9. Number of pre-wash: 3
10. Number of dyeing bath: 7
11. Number of post wash: 5
12. Number of size box: 0
13. Nip type: vertical nip
14. Dye trough capacity: 750 (8 boxes)
15. Number of dip and nip: 15
16. Dye circulation pump: (2) centrifugal pumps
17. Dye preparation tanks: 4
18. Dye preparation tanks capacity: 4 – 250 gal
19. Dye kettles: 2 – 150 gal
20. Dye feeding tanks: 2 – 500 gal
21. Dye feeding tanks capacity: 1 – 1000 gal
22. Waxing device: none
23. Systems: Rosemount systems and Hunter color/shading
24. Tensioner type: dancer arms (rheostat)
25. Number of dry cans before dyeing: 0
26. Number of dry cans after dyeing: 32
27. Accumulator type: none
28. Accumulator capacity: none
29. Dye liquor circulation tank
30. Make of moisture sensor: Strandberg
31. Moisture sensing rollers: 1
32. Aspirators: none
33. Separate creel zone: rotating
34. Number of hydro dosing units: 1
35. Mini accumulator: none
36. Top and bottom squeezing roll: 15
37. Number of motors: 21
38. Number of rollers: 169
39. Diameter of squeezing mangle: 14 in
40. Shore hardness: none
41. Weavers beam chucking system: none
42. Beam drive: none
43. Head stock systemes: none
44. Logs: 210
45. Tubs: 126
Dye Lab Equipment
1. (1) process control, model Fisher-Rosement by Re Mason
2. (1) Spectronic by Milton Roy Co., model Genesys V
3. (1) scales – Accu, model 6201
4. (2) pH meters, model Accumet and Redox, range 0-14
5. (1) oven – Lindberg – Blue, model M014205A, range 40 degrees – 300 degrees
6. (1) stirrer – Magnestir, model 1150
7. (1) desktop PC-Dell
8. (1) hot plate
9. (1) mixer – Kitchen Aid
Long Chain Beamer
1. Make: West Point (#1 - #5), model D76738, speed maximum 500 ypm, beam chucking system air, beam drive uni directional, accumulator West Point, tension controller Eddy brake, press roll none, stop motion pedal cont. plugging, LCB beam flange diameter 40, LCB beam width 75.5 in
2. Make: West Point (#7 - #8), model 54546, speed maximum 500 ypm, beam chucking system air, beam drive uni directional, accumulator McCoy Ellison, tension controller Eddy brake, press roll none, stop motion pedal cont., LCB beam flange diameter 40, LCB beam width 75.5 in
3. Make: McCoy Ellison (#6), model 103, speed maximum 500 ypm, beam chucking system air, beam drive uni directional, accumulator McCoy Ellison, tension controller Eddy brake, press roll none, stop motion pedal cont., LCB beam flange diameter 40, LCB beam width 75.5 in
4. Section beams – 151
Slasher
1. Name: West Point
2. Model: D76569
3. Number of creels: 2
4. Creel capacity: 12 section beams
5. Creel tension type: friction
6. Size box type: vat type
7. Number of size boxes: 2
8. Nip type: vertical
9. Size trough capacity (gal): not specified
10. Number of dip and nip: 2 dip and 2 nip
11. Size circulation pump: diaphragm pump (pneumatic)
12. Size preparation tanks: 1
13. Size preparation tank capacity: 1000 gals
14. Size feeding tanks: 2
15. Size feeding tank capacity: 1@1000 gals and 1@300 gals
16. Size cooking tank: 1
17. Size cooking tank capacity: 1000 gals
18. Number of dry cans after size box #1: 8
19. Number of dry cans after size box #2: 8
20. Number of common dry cans: 4
21. Waxing device: none
22. Accumulator type: none
23. Accumulator capacity: none
24. Tension controller: DC tachometer
25. Weavers beam chucking system: spline type, motorized
26. Beam drive: one direction
27. Systems: touch screen operated automatic, tension, speed, temperatures, and moisture control
Drawing-In Machine
1. Manufacturer: Reed Chatwood
2. Model: FSH
3. Size: 86
4. Harness max: 16
5. Drop wire max: 6
6. Motor: 3/4 hp 1750 rpm
7. Control: programmable E-PROM
8. Select drive - pneumatics
Looms
1. (36) Tsudakoma 209-190 cm
2. Pieces per minute maximum: 720
3. Reed: main reed Southern Loom Reed/Steel Heddle
4. Shedding: Staubli cam 1620 – 6 shaft
5. Beat-up: 2 side crank drive
6. Picking: compressed air, relay nozzle
7. Prewinder: 2 color pick and pick up elec drum pool
8. Drop pins: Steel Heddle 50 nichel plated
9. Heald wires: Steel Heddle
10. Sub nozzle: tapered
11. Tandem nozzle: body – needle - tube
12. Main nozzle type: body – needle – tube
13. Machine drive: 480 amp super line 3 phase induction motor
14. Slow motion: by group inverter
15. Let-off drive: electronic by digital AC servo drive
16. Take-up drive: change gear
17. Easing motion: positive with single back roller
18. Temple: ring (16) under mount
19. Selvage: body harness
20. Leno drive: rotary planetary
21. Warp stop motion: electronic by 6 lines contact bars
22. Heald frame: ryderless
23. Batching motion: Alexander Machinery
24. Beam width: 190 cm
25. Beam diameter: 1100
26. Reed space: 190 cm
27. Creel capacity: 4 cones/color
28. Number of delivery rolls: 1
29. Weft insertion control system: data setting weft braking system WBS weft arrival automatic timing changes to achieve set value AJC
30. Microprocessor monitoring systems: CPU shift 24, hr and hourly stop data/color and category, down time display
31. (42) Tsudakoma 190 cm ZAX
32. Pieces per minute maximum: 760
33. Reed: main reed Southern Loom Reed/Steel Heddle
34. Shedding: Staubli cam 1620 B – 6 shaft
35. Beat-up: 2 side crank drive
36. Picking: compressed air, relay nozzle
37. Prewinder: 2 color pick and pick up elec drum pool
38. Drop pins: Steel Heddle 50 nichel plated
39. Heald wires: Steel Heddle
40. Sub nozzle: tapered
41. Tandem nozzle: body – needle - tube
42. Main nozzle type: body – needle – tube
43. Machine drive: 480 amp super line 3 phase induction motor
44. Slow motion: by group inverter
45. Let-off drive: electronic by digital AC servo drive
46. Take-up drive: change gear
47. Easing motion: positive with single back roller
48. Temple: ring (16) under mount
49. Selvage: body harness
50. Leno drive: rotary planetary
51. Warp stop motion: electronic by 6 lines contact bars
52. Heald frame: ryderless
53. Batching motion: Alexander Machinery
54. Beam width: 190 cm
55. Beam diameter: 1100
56. Reed space: 190 cm
57. Creel capacity: 4 cones/color
58. Number of delivery rolls: 1
59. Weft insertion control system: data setting weft braking system WBS weft arrival automatic timing changes to achieve set value AJC
60. Microprocessor monitoring systems: CPU shift 24, hr and hourly stop data/color and category, down time display