Efficiency: 100 - 400 kg/h (depending on the nonwoven's density)
Product's density range: 60 - 400 g/m² (the line can easily be adjusted to produce nonwoven of higher density)
Recommended fiber: 4 to 15 dtex, approximate length: 60 mm
The line has new transfer belting
Feed System
Three feed hoppers with weigh pans (3 weigh pan fiber blenders; 2 Hollingsworth and 1 Hergeth)
Currently used for pure polyester fiber, thermobonding fiber, and waste fiber from post-production nonwoven wastes (including opener with tearing unit)
Fehrer V21 unit to form the regular and uniform layer ready to be delivered to the Fehrer card K12
Carding And Forming
Fehrer card K12
Compressing section
Oven And Spraying
3-level dryer, Mohr oven with 3 passes and 2 spray booths, 16 meters long, gas heated
Including 2 automatical spraying chambers
Currently the line produces nonwoven with 20% of thermobonding fiber; due to this particular process, none of the spraying chambers is used temporarily
Cutting And Winding
Lengthwise cutting unit with 16 separately driven round knives allows slitting the produced nonwoven into freely adjusted widths
The cutting unit is equipped with a cross cutter able to cut the product into sheets (or strips) of the desired length
These various widths can be produced in 360 cm, 2 x 160 cm, 3 x 120 cm, or thinner strips
Longitudinal and cross cutting section
Winding device
Included Components
Fiber pneumatic transport system, filters, driving and electrical units
2 fiber hopper feeds
3rd hopper feed for nonwoven reprocess fiber
Fehrer feed V21
Fehrer card K12
Compressing section
Spraying chamber
3-level heating chamber (gas) spraying chambers: Mohr oven, 3 passes with 2 spray booths, 16 meters long, gas heated
Longitudinal and cross cutting section
Winding device
Dust filters
Control panels
Complete set of transport and exhaust ventilation
Condition
At the moment these are used for pure polyester fiber, thermobonding fiber and waste fiber from post-production nonwoven wastes (including opener with tearing unit)
At the moment the line produces nonwoven with 20% of thermobonding fiber
Due to this particular process temporarily none of spraying chambers is used
The line has new transfer belting
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