With leading double head unit for storing and buffering of the quilted material in the feeding section of the sewing unit
Profiled construction with one compensating roller, led over toothed racks and two deflection rolls
Electrosensory inquiry of the compensating roller's position as well as start and stop function of both the leading multi-needle unit and the side seam and cross sewing unit
Storable material widths: up to 2400 mm
Storable material stock: up to 5000 mm
Side Seam Sewing Unit
Leading the cross sewing unit for lateral fixation on both sides of the quilted material and simultaneous cutting of the fabric edges
Steel construction for the housing of the manual movable side seam sewing heads
Indication of the sewing head's position by scale
Two-needle double-chainstitch sewing heads at the left and right with needle transport in KSL special design
Needle distance: 6 mm
Speed controlled sewing drive, electromotively synchronised with forward feed of material
Fabric edge circular knife cutting device at the left and right trailing the two sewing heads
Circular knife diameter: 200 mm
Quilted material presser system, integrated in both the sewing heads on the left and right and the fabric edge cutting device
Pair of feed rollers for the fixation of the quilted material in the side seam area, mechanically coupled with material feed in the cross sewing unit
Thread flow monitoring for all chain threads (warp threads) during the sewing process
Minimum width of the quilted material: 1400 mm
Maximum width of the quilted material: 2400 mm
Electromotive Adjustment Devices
Two devices for push-button manual positioning of the side seam sewing head
Sewing head support adjustment by means of toothed belt drive
Speed controlled gear motor with changeover: quick motion/creep speed for exact positioning of the sewing head
Adjustable lift (stroke): maximum 800 mm
Cross Sewing Unit
For cutting-to-length and simultaneous seaming of mattress panels or quilts
Steel bridge construction for the housing of the cross sewing head and, when applicable, the stand-by cutting device
Linear guide systems with toothed belt drive for cross motion of the mechanically divided cross sewing head
Liftable cross sewing head with centre knife and chain thread separating device
Cross sewing head with four-needle double chainstitch sewing tool and needle transport
Needle distance 6 / 6 / 6
The sewing and cutting process
Maximum sewing speed: 3000 stitches per minute
Adjustable stitch length: 4 - 10 mm
Electronic thread flow monitoring for all chain threads during the sewing process
Maximum width of cross sewing: 2300 mm
Liftable material clamping device on the left and on the right of the cross sewing head for the fixation of the quilted material during the cross sewing and cutting process
Rotation-adjusted pair of feed rollers with changeover quick motion/creep speed for exact positioning of the continuous quilted material in the cross sewing unit
Reserve Cross Cutting Unit
To length mattress panels or quilts for example if you have to do checkings at the cross-sewing-head
Guiding system with toothbelt impulse installed at the sewing machine
Round knife cutting unit
Round knife diameter: 200 mm
Cross cutting function will be similar with cross sewing function
Delivery Belt
With optical material width measuring for feeding and measuring the quilted material in connection with the pair of feed rollers of the cross sewing unit
Broad conveying belts, mounted in a profile construction
Width of the delivery belt: 2700 mm
Length of the delivery belt: 2500 mm
Width measuring: 700 – 2200 mm
Electromotive Adjustment Device for Material Width Measuring
For push-button manual positioning of the pair of photocells
Photocells-slide rest-adjustment by means of toothed belt drive
Speed controlled gear motor with changeover quick motion/creep speed for exact positioning of the pairs of photocells
Adjustable lift maximum 1500 mm (700 – 2200 cm)
Quilting Contours Recognition Device
Complementary to the width measuring for feeding of the quilted material true to pattern in view of the symmetrical positioning and cutting-to-length of it
Electrosensory scanner system in connection with the width measuring
Automatic adjustment of the scanner system to the thickness of the fabric (surface weight)
Sewing Unit Control System
Rittal electro cabinet in control board design
Freely programmable controller, Simatic S 7
Operating panel with plain text display: Simatic OP 393
Speed-controlled drives by means of frequency converter
Distribution voltage: 3x 400 V AC, N, PE; 50 Hz
Consumption of energy maximum 5 kW (electromotive)
Stacker
Application: to stack large sized textiles, mattress panels, bedspreads, fleece- and mattress covers etc.
This handling system applies excellently for installation right behind the multineedle as well as CNC-sewing units in industrial fields of home textiles and others
Because of the integrated material recognition system an interface to the leading manufacture system is not required
Sturdy construction
Material recognition system by photo cell
Multiple hook device
Transport and travelling path: horizontally by guiding system, vertically by chain system
Safety light barrier
Control: Siemens
Min. material length 1400 mm, max. part length 2300 mm
Min. material width 700 mm, max. part width 1600 mm
Max. stacking height 1500 mm
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