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NovaStar, FG111, Horizontal Automatic Continuous Foaming Line, 1250-2350mm Foaming Width, 13 Groups, 37kW Mixing Head (New)

Description

  1. Overview
    1. Inventory number: E-9384
    2. Horizontal automatic continuous foaming line
    3. Machine external size: L34000 x W4550 x H4200 mm
    4. Total length: 34 m, total width: 4.55 m, height: 3.2 m
    5. Total power: approximately 130 kW
    6. Total output: 200 to 350 kg/min
    7. CE certificate guarantee for one year
    8. Includes block cutting machine
  2. Oven And Conveyor Specifications
    1. Oven length: 16.9 m
    2. Conveyor belt length: 16.9 m
    3. Conveyor belt speed: 2.0 to 7.0 m/min
    4. Inner conveyor line: L17.5 m x W2.4 m x H0.8 m
    5. Machine frame: L16.9 m x W4.5 m x H3.2 m (first section 2 m, second section 3.6 m)
  3. Foaming Specifications
    1. Foaming height: 1.0 to 1.3 m, max 1200 mm
    2. Foaming width: 1.15 to 2.3 m, adjustable from 1200 mm to 2300 mm
    3. Foaming density: 10 to 50 kg/m³
    4. Foaming speed: 2000 mm/min to 7000 mm/min
    5. Max total output: 200 to 300 L/min
    6. Foaming material groups: 13 groups
    7. Mixing-head power: 37 kW
    8. Mixing-head motor: 37 kW
    9. Big mixing head diameter: 100 mm, includes 1 set of premixing assembly
  4. Side Board And Declining Board
    1. Side board width adjustment: 0.98 to 2.4 m
    2. Declining board: L8.32 m x W1.2 m to 2.30 m
    3. Declining board height and width adjustable by electric control
    4. Chamber side width adjusted by electric controls
    5. Side links: L17.5 m x W2.35 m x H1.2 m
    6. Side film with automatic wind system
  5. Material Pouring And Control Features
    1. Material pouring section includes down sprayer head (upper, down, front, back adjustable)
    2. Trough standard with 2 foaming troughs: w1550 mm and w2100 mm
    3. Film lift device for foaming top flatting function
    4. Material lack warning and stop device for foaming protect function
    5. PLC control can continuously handle two different formulations of foam at one time
    6. Foaming and work in phase with the line handled by inverter controls
  6. Block Cutting Machine
    1. Foam block cutting machine: W2.4 m x H1.30 m, cutting from bottom of foam block
    2. Block cutter cutting size: L1500 mm x W2300 mm x H1300 mm
  7. Mixing Frame And Platform
    1. Mixing frame and foaming controlling platform: L4 m x W3.2 m x H3.2 m, includes repair platform and stairs protect bar
  8. Material Tanks
    1. Large material tank for PPG: 6 m³, δ5 mm A3 steel plate, with temperature controlling and stirrer system, quantity 1
    2. Large material tank for PPG+CaCo3 and POP: 4 m³, δ5 mm A3 steel plate, with temperature controlling and stirrer system, quantity 2
    3. Large material tank for TDI: 4 m³, δ4 mm stainless steel, with temperature controlling and stirrer system, quantity 1
    4. Large material tank for MC: 2 m³, δ3 mm stainless steel, with temperature controlling, quantity 1
    5. Small material tank for Si, flame retardant, black material: 200 L, δ1.5 mm stainless steel, quantity 4
    6. Small material tank for Ann, Tin, Color etc: 120 L, δ1.5 mm stainless steel, quantity 4
    7. CaCo3 tank: 1.0 m³, δ3 mm A3 steel board with stirrer, quantity 1
    8. Cleaning tank for MC: 118 L standard tank, quantity 1
  9. Transducers (Vector Type)
    1. Model 6440-2UD33-7, 37 kW, mixing head, quantity 1, Siemens
    2. Model 6440-2UD27-5, 7.5 kW, POP and PPG+CaCo3, quantity 2, Siemens
    3. Model 6440-2UD25-5, 5.5 kW, pure PPG and conveyer line, quantity 2, Siemens
    4. Model 6440-2UD24-0, 4 kW, TDI, flame retardant, and side conveyer line, quantity 3, Siemens
    5. Model 6440-2UD22-2, 2.2 kW, MC, black color, and premixing, quantity 3, Siemens
    6. Model 6440-2DU21-5, 0.75 kW, water, Ann, Si, Tin, Color etc, quantity 6, Siemens
    7. Model 64402DU17-5, 0.75 kW, spray head, quantity 1, Siemens
  10. Motors
    1. Model 1LG0207-2AA71-Z, 37 kW, mixing head, quantity 1, Siemens
    2. Model 1LG0163-6AA70-Z, 7.5 kW, POP and PPG+CaCo3, quantity 2, Siemens
    3. Model 1LG01304AA70-Z, 5.5 kW, pure PPG, quantity 1, Siemens
    4. Model 1LG0113-4AA70-Z, 4 kW, TDI and flame retardant, quantity 1, Siemens
    5. Model 1LG0096-2AA20-Z, 2.2 kW, premixing, quantity 1, Siemens
    6. Model 1LG0106-4AA20-Z, 2.2 kW, MC, quantity 1, Siemens
    7. Model 1LG0090-6AA20-Z, 0.75 kW, Si, Ann, Tin etc small material, quantity 5, Siemens
    8. Model 1LG0096-4AA20-Z, 1.5 kW, water, quantity 1, Siemens
    9. Model 1LG0107-4AA70-Z, 4 kW, PPG+CaCo3 loading, quantity 2, Siemens
    10. Model 1LG0106-4AA20-Z, 2.2 kW, MC and TDI loading, quantity 2, Siemens
    11. Model 1LG0107-4AA70-Z, 4 kW, PPG, CaCO3, and POP tank mixing, quantity 3, Siemens
    12. Model 1LG0106-4AA20-Z, 2.2 kW, TDI tank mixing, quantity 1, Siemens
    13. Model 1LG0113-4AA71-Z, 4 kW, terra-tank mixing, quantity 1, Siemens
  11. Decelerator Motors
    1. Gear-reducer, model GH28-400-20, declining board and equip the film lift, quantity 7, Taiwan
    2. Gear-reducer, model GV40-1500-75, side conveyor line and declining board, quantity 2, Taiwan
    3. Gear-reducer, model GV22-400-10, spray head, quantity 1, Taiwan