Company founded 1975 US-based machinery business experienced in worldwide sales.

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Santino Masuzzo, Staple Fiber Line, 450 to 550 kg/h, 3.3 to 17 dtex

Description

  1. Overview
    1. Inventory number: E-9536
    2. Staple fiber line for producing polyester or polypropylene fiber
    3. Raw material: for polyester fibre production is possible to use pet bottle scraps or pet virgin chips; for polypropylene fibre: chips mfi12
  2. Production Capacity
    1. With pet bottle scraps: 450 kg/h
    2. With pet virgin chips: 550 kg/h
    3. With pp chips mfi12: 360 kg/h
    4. Titre production: 3.3 to 17 dtex
  3. Main Supply Equipment List
    1. 3 gravimetric master batch dosing systems (new)
    2. 1 extruder (refurbished)
    3. 1 continuous screen filter changer erema type (new)
    4. 1 gtf melt manifold (new)
    5. 2 gtf metering pump units (new)
    6. 2 gtf spinning heads (new)
    7. 2 sets of pre-spinnerets (new)
    8. 2 sets of spinnerets for 6,7 dtex (new)
    9. 2 sets of spinnerets for 10 dtex (new)
    10. 1 equipment for mounting/dismounting spinnerets (new)
    11. 1 supporting framework for spinning heads (new)
    12. 1 gtf quenching system (new)
    13. 1 quench air treatment unit (new)
    14. 1 spin-finishing and draw-off system (new)
    15. 1 tow guiding device (new)
    16. 1 pull godet stand (new)
    17. 1 immersion bath (new)
    18. 1 first roll stand (rs1) (refurbished)
    19. 1 steam drawing oven (new)
    20. 1 second roll stand (rs2) (refurbished)
    21. 1 first air stretching oven (refurbished)
    22. 1 second air stretching oven (refurbished)
    23. 1 third roll stand (rs3) (refurbished)
    24. 1 tow stacking (new)
    25. 1 dancer roll (refurbished)
    26. 1 preheating box for crimper (new)
    27. 1 crimper (refurbished)
    28. 1 transport and folding device for tow (new)
    29. 1 continuous drying setter (refurbished)
    30. 1 tow tensioning (new)
    31. 1 cutter (new)
    32. 1 baling system (refurbished)
    33. 1 electric equipment and process control (new)
  4. Capacity And Production Data
    1. With bottle scraps polymer: titer dtex 3.3, 4.4, 6.7, 8.7, 11.0, 17.0
    2. Actual monthly capacity (720 h): t 219, 291, 296, 294, 268, 297
    3. Actual yearly capacity (7370 h): t 2412, 3203, 3259, 3229, 2945, 3262
    4. Spinning head n°: 2, 2, 2, 2, 2, 2
    5. Spinneret holes n°: 75000, 75000, 61000, 61000, 33000, 33000
    6. Spinneret through put gr/min: 2841.3, 3696, 3760, 3725.5, 3397.7, 3763.2
    7. Line speed (at third roll stand) m/min: 140, 140, 115, 90, 120, 86
    8. Fiber shrinkage in setting oven %: 18, 20, 20, 22, 22, 22
    9. Theoretical productivity kg/h: 341.0, 443.5, 451.2, 447.1, 407.7, 451.6
    10. Actual production day (24 h) tons: 7.9, 10.4, 10.6, 10.5, 9.6, 10.6
    11. Textile waste %: 1.5, 1.5, 1.5, 1.5, 1.5, 1.5
    12. Working ratio %: 96, 98, 98, 98, 98, 98
    13. Filter and spinning start-up purge %: 3, 3, 3, 3, 3, 3
    14. Row material consumption kg/t prod.: 1045, 1045, 1045, 1045, 1045, 1045
    15. Maximum line speed m/min: 150, 150, 120, 95, 130, 90
    16. Maximum theoretical productivity kg/h: 365, 475, 471, 472, 442, 472
    17. The production above changes as follows: pp virgin chips -15% kg/h; pet virgin chips +15% kg/h
    18. The above capacity production are in function of the extruder diameter; if the extruder diameter is 150 mm, this capacity production is increasing of 30% more