Brugman, Washing and Scouring Line, 1985, 3200mm Working Width, 9 Washing Compartments, Combi-Steamer

Description

  1. Overview
    1. Working width: 3200 mm (125)
    2. Roller width: 3400 mm (133)
    3. Entrance E&L roller width: 3400 mm (133)
    4. Speed depends on the white grade and fabric type; technically the range can run 120 meters per minute (135 ypm)
    5. At the mill, fabric runs between 45 and 95 meters per minute (40 to 90 yards per minute)
    6. Average speed run is 80 meters per minute (90 ypm)
    7. Simple calculation: 80 meters x 60 minutes x 8 hours = 38,400 meters per shift; three shifts = 115,200 meters average (100,000 yards per day)
    8. Maximum capacity in full width: 115,200 x 3.2 meter fabric width = 368,000 square meters per day
  2. Standalone Impregnation Unit
    1. Pre-impregnation for padder impregnation and making “verweil” packages
    2. Includes unlet, tensioning, padder, end squeeze, and a-frame winder
  3. Full Automatic Chemical Dosing System
    1. With 12 dosing stations
    2. Supplies the impregnation unit and the washing/leaching range
  4. Washing Machine
    1. Inlet with driven a-frame unwinding unit and tensioning
    2. 5 washing boxes, roller width 3400 mm (125)
    3. Each box contains 12 meters of fabric (14 yards)
    4. Each box with high pressure squeezer
    5. Combi-steamer: upper steamer roller type contains 55 meters of fabric (60 yards); lower steamer belt type has a belt capacity of maximum 15 minutes of fabric flow
    6. Squeezer, 4 washing boxes, each with 12 meter capacity (14 yards), each with high pressure end squeeze
    7. A-frame winding device
  5. Additional Components
    1. 4 washing compartments with squeezers
    2. 1 with high pressure squeezer
    3. Combined steamer
    4. 245 meters (270 yards) on rollers and long conveyor belt
    5. 5 washing compartments with high pressure squeeze
    6. Batch winder
    7. Heat exchanger
    8. Separate impregnation unit with dosing and batcher
  6. Electrical and Control
    1. All units have renewed electrics
    2. Both units are connected to the automatic double pH measuring and dosing system, which is part of the delivery
    3. All main functions programmable over color touch screen automation
    4. Equipped with very recent Mitsubishi touch panel process control
  7. Condition and Availability
    1. Stopped, available immediately
    2. Machine is in top condition
    3. All drawings, books, spares, etc. are with the range
    4. Process engineer of the mill is available for training, start-up, and programming of washing/bleaching recipes