Brugman, Washing and Scouring Line, 1985, 3200mm Working Width, 9 Washing Compartments, Combi-Steamer
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Description
Overview
Working width: 3200 mm (125)
Roller width: 3400 mm (133)
Entrance E&L roller width: 3400 mm (133)
Speed depends on the white grade and fabric type; technically the range can run 120 meters per minute (135 ypm)
At the mill, fabric runs between 45 and 95 meters per minute (40 to 90 yards per minute)
Average speed run is 80 meters per minute (90 ypm)
Simple calculation: 80 meters x 60 minutes x 8 hours = 38,400 meters per shift; three shifts = 115,200 meters average (100,000 yards per day)
Maximum capacity in full width: 115,200 x 3.2 meter fabric width = 368,000 square meters per day
Standalone Impregnation Unit
Pre-impregnation for padder impregnation and making “verweil” packages
Includes unlet, tensioning, padder, end squeeze, and a-frame winder
Full Automatic Chemical Dosing System
With 12 dosing stations
Supplies the impregnation unit and the washing/leaching range
Washing Machine
Inlet with driven a-frame unwinding unit and tensioning
5 washing boxes, roller width 3400 mm (125)
Each box contains 12 meters of fabric (14 yards)
Each box with high pressure squeezer
Combi-steamer: upper steamer roller type contains 55 meters of fabric (60 yards); lower steamer belt type has a belt capacity of maximum 15 minutes of fabric flow
Squeezer, 4 washing boxes, each with 12 meter capacity (14 yards), each with high pressure end squeeze
A-frame winding device
Additional Components
4 washing compartments with squeezers
1 with high pressure squeezer
Combined steamer
245 meters (270 yards) on rollers and long conveyor belt
5 washing compartments with high pressure squeeze
Batch winder
Heat exchanger
Separate impregnation unit with dosing and batcher
Electrical and Control
All units have renewed electrics
Both units are connected to the automatic double pH measuring and dosing system, which is part of the delivery
All main functions programmable over color touch screen automation
Equipped with very recent Mitsubishi touch panel process control
Condition and Availability
Stopped, available immediately
Machine is in top condition
All drawings, books, spares, etc. are with the range
Process engineer of the mill is available for training, start-up, and programming of washing/bleaching recipes
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