NovaStar, CG103, Powder Dot and Scattering Interlining Coating Machine, 1650mm Working Width, 1800mm Designed Width, 5-30m/min (New)

Description

  1. Technical Data
    1. Coating material: non-woven fabric, weaving fabric, warp knitting laying-in fabric, etc.
    2. Coating width: 1650 mm; designed width: 1800 mm
    3. Design speed: 5 to 30 m/min
    4. Power: 65 kW + 60 kW (conduction oil boiler)
  2. Consists Of
    1. Unwinding unit, powder dot unit, conducted oil boiler, scattering device, dryer oven, planishing and cooling unit, rewinding unit, electrical control panel, accessories and spare parts, etc.
  3. Unwinding Unit
    1. Unwinding creel, foot pedal (suitable for piece fabric or roll fabric)
    2. Tension device for fabric adjusted by manual (Ø40 mm x 1800 mm, 2 sets)
    3. Edge position controller
    4. Unwinding trolley, 1 set
    5. Stainless steel guide roller, 5 pcs
    6. Feeding device and oscillating rod (Ø20 mm x 1800 mm, 4 pcs)
  4. Powder Dot Unit
    1. With 2 pcs engraved roller, outer diameter Ø270 mm; one is 28 mesh, 28 to 30 gsm, used for HDPE glue; the other roller will be requested by buyer for the number of mesh and size of the powder dot
    2. Heating roller 3 pcs (surface temperature 150° to 240°, adjustable); temperature difference is < ±3°, suitable for all kinds of hot melting glue transfer
    3. Powder feeding hopper, with front and back scraper connected with cold water; the angle of front scraper is adjustable to control the best powder feeding
    4. Main machine frames are made of channel beams, with cover pieces coated with spraying plastics
    5. Main motor 2.2 kW
    6. With heating roll, auxiliary heating rolls, hopper-type air cylinder and pneumatic components (6 sets)
    7. With rotating joints for heating rolls 4 sets (one set for spare parts)
    8. Parts and components (gear, chain, bearing, water jointer, metal tube)
    9. Engraved roller with heating water tank, water pump 1.5 kW and circulatory system
    10. With handle hoist for exchanging the embossing roller
    11. Opening roller in the front of main heating roller to ensure the fabric smoothly feeding
    12. A separated motor in the hopper to drive mixing device (gear motor, rotating device, mixing device)
    13. Main heating roller, auxiliary roller and engraved roller with drive gear 4 pcs
    14. Main heat roller, assist heat roller, hopper and trimming device 6 sets
    15. Powder suction device at sides of engraved rollers
  5. Conduction-Oil Boiler
    1. WJD60 electrical-heating-type conduction-oil boiler
    2. Automatic control system with scale of quantification of temperature 2 sets
    3. High temperature resistant brake valve, flange, high temperature gasket 3 sets
    4. High temperature hot oil circle pipe, heat preservation material 1 batch
    5. High temperature resistant metal tube
  6. Scattering Unit
    1. Engraved roller Ø175 mm x 1700 mm (the mesh of engraved roller controlled by the mesh of hot melting glue)
    2. Needle brushing roller Ø150 mm x 1800 mm (core Ø100 mm x 1800 mm)
    3. Aluminium alloy scraper Ø40 mm x 1800 mm 2 pcs
    4. Hopper (cold roller plate 1.5 mm, surface spray with plastic)
    5. Mixing device in hopper
    6. Vibration screen
    7. Vibration motor: 2.2 kW
    8. Powder collection hopper
    9. Climbing ladder and platform
    10. Stainless steel roller Ø80 mm x 1800 mm 2 pcs
    11. Machine frames made of channel steels
    12. Covering pieces coated with spraying plastic
  7. Dryer Oven Part (Two-Section 4 m)
    1. Teflon conveyor width 1700 mm
    2. Heating with far-infrared quartz tube Ø16 mm, temperature difference ±2°C, 24 pcs
    3. Thin-type stainless steel support roller (Ø60 mm x 1800 mm) 6 pcs
    4. Active roller, passive roller (diameter Ø130 mm) with rough surface to ensure speed synchronization, 2 pcs
    5. Guide roller for conveyor belt centering device (Ø80 mm x 1800 mm 2 sets)
    6. Main frames and reflected board for oven (two sections 4 meters)
    7. Auxiliary components (bearing, standard pieces, icebox parts, chain wheels)
  8. Pressing and Cooling Device
    1. Stainless steel cooling roller Ø570 mm x 1800 mm, 1 pc
    2. Pressing roller Ø240 mm x 1800 mm, 1 pc
    3. Silicone roller Ø230 mm x 1800 mm, 1 pc
    4. Main frame coated with spraying plastic
    5. Motor 2.2 kW
    6. Rotating joint of the cooling water 8 sets, stainless steel tube 9 pcs
    7. Air cylinder (Ø80 mm), manual valve, pressure adjusting valve 2 sets
    8. Parts and components (gear, chain, bearing and standard parts)
    9. Metal bending roll at the entrance Ø30 mm x 1800 mm
    10. Rubber bowed roller at the exit Ø100 mm x 1800 mm, 1 pc
  9. Rewinding Device
    1. Rewinding roller Ø200 mm x 1800 mm (rough rubber) 2 pcs
    2. Baffle device, center pipe (Ø50 mm x 1800 mm) 2 pcs
    3. Parts and components, bearing, chain wheel, standard parts
    4. Steel frame with covering piece coated with spray with plastic
    5. Gear motor 1.5 kW
    6. Stainless steel guide roller Ø100 mm x 1800 mm 1 pc
  10. Electrical Parts
    1. Control panel, electrical box of conducted oil boiler
    2. Transducer for pressing and rewinding (brand: Taiwan) 2 sets
    3. Three phase pressure adjusting module (brand: Taiwan), PID temperature controller (brand: Japan) 1 set
    4. Solid module of the water tank (brand: Taiwan), PID temperature controller (brand: Japan)
    5. With meter counter
    6. Suction fans for engraved roller to recycle the hot melting glue 3 kW
    7. Electrical components (main parts are Schneider brand)
    8. Pneumatic components (adjust valve, manual valve, air pipe etc.)
    9. Adjusting module of the heater (brand: Taiwan), PID temperature controller (brand: Japan)
  11. Spare Parts
    1. Blade 4 pcs
    2. Left and right rotating joint for the cooling water
    3. Soft metal tube 2 pcs
    4. Electrical heating bar for the water tank 3 pcs
    5. Quartz tube of dryer oven 6 pcs
    6. With (3) pressure adjusting modules (brand: Taiwan), PID temperature controller
    7. Temperature controller probe 3 pcs
    8. Rough rubber 50 m
  12. Accessories
    1. Vacuum cleaner
    2. Surface temperature controller (manual)
    3. Conduction oil (170 kg)