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NovaStar, NN200, PP Spunbond Nonwoven Fabric Production Line, 1600mm, 10-150 GSM (New)

Description

  1. Production Line Process
    1. Raw material → pellet feeding → melting and extruding → filtration → metering → spinning → air drawing → web forming → thermal calendering → straining → rolling up → cutting and packing (as per the attached design).
  2. Power And Water Supply
    1. Requires 0.2 MPa water pressure.
    2. Water need: 6000 kg per day to refill.
    3. Model: NN200.
    4. Single S: 200 kVA.
    5. Double S: 250 kVA.
    6. SMS: 800 kVA.
  3. Raw Material Specifications
    1. MFI: 27–35 g/10 min.
    2. Melting point: 165 °C.
    3. Isotacticity: ≥97%.
    4. Ash content: <200 ppm.
  4. Factory Size Required
    1. Height: 12 to 13 meters.
    2. Single S: (L) 18 meters × (W) 10 meters.
    3. Double S: (L) 28 meters × (W) 10 meters.
    4. SMS: (L) 40 meters × (W) 10 meters.
  5. Main Data
    1. Three types available: 1.6 m, 2.4 m, 3.2 m.
    2. Running speed: 120 m/min; SS/SMS can reach 160–250 m/min.
    3. Power consumption: 650–750 kW/ton approximately.
    4. Easy operation; requires only 4–5 operators for the whole line.
    5. No pollution for the cities.
  6. Output Details
    1. GSM: 10 to 150 gsm.
    2. Single S: 1500 t.
    3. Double S: 2500 t.
  7. Standard Machine Data
    1. Spinning
      1. Material auto-feeder: 1 suit. Feeding by negative pressure, auto-control for the position of material storehouse. With (3) stainless masterbatch color filler. Material feeding capacity: 450 kg/h for 1.6 m, 550 kg/h for 3.2 m (800 kg/h max). Delivering distance: 12 m.
      2. Screw extruder: 1 set – Jwell brand (or Jinhu). Screw diameter: Φ130 mm for 1.6 m, 170 mm for 3.2 m. Length/diameter: 30:1. Sleeve heating section: seven sections. Heating power: 72 kW for 1.6 m, 84 kW for 3.2 m. Electromotor power: 132 kW (AC/DC) – can be Siemens AC motor.
      3. Metering pump: 1 set – Shanxi Batter brand (Huaxi). Supply volume: 200 cc for 1.6 m, 350 cc for 3.2 m. Rotate speed: 0–35 n/min for 1.6 m, 40 n/min for 3.2 m.
      4. Spinneret: 2 pcs – Changzhou (Wuzhong). Orifice number: 11000 for 1.6 m, 17000 for 3.2 m. Orifice diameter: Φ0.45 mm. (2) sets.
      5. Monomer suction system: 1 set. Electromotor power: 4 kW for 1.6 m, 7.5 kW for 3.2 m, controlled by inverter.
      6. Recycling screw extruder: 1 set – Jwell brand (or Jinhu). Screw diameter: Φ105 mm. Length:diameter: 20:1. Sleeve heating section: four sections. Heating power: 30 kW. Electromotor power: 15 kW (AC).
    2. Web-Forming Machine
      1. 1 set. Steel plate thickness: 30 mm.
      2. Blow volume distributing: landscape orientation is even, and the portrait is degressive gradually from spray nozzle to the exit of web-forming machine.
      3. Delivering web: polyester web apron with deflection auto-adjusting device.
      4. Speed: 10–120 m/min.
      5. Allowing ventilation: 10000 m³/m²·h.
      6. Reduce the tension of the lattice when producing low weight product; increase the tension when producing heavy product weight.
    3. Thermal Calender
      1. 1 set – Cosmos/Guangyu (Guangyu, Qiaode). DC electromotor with excellent stability is used for driving; holes drilled around the calender for uniform temperature on the calender surface. With oil recycling system.
      2. Working width: 2000 mm for 1.6 m, 3600 mm for 3.2 m. Complete set.
      3. The up-roller is embossed and the bottom smooth.
      4. Roller diameter: Φ480 mm.
      5. Roller pressure: ≤150 kg/cm.
      6. Calendar material: 42CrMo.
      7. Speed: 10–120 m/min.
      8. Lubricating method of calender’s bearings: circulating oil to lubricate by oil pump to prolong the life of them.
    4. Tension Frame
      1. 1 set – self make. Aluminum.
      2. Adopt stainless steel cloth-guiding roller as tensioning roller so that the rolling speed is steady.
    5. Rolling Machine
      1. 1 set – self make. Aluminum.
      2. Diameter of the maximum rolling: Φ1000 mm.
      3. Speed: 10–120 m/min.
    6. Cutting Machine
      1. 1 set – self make. Aluminum.
      2. Diameter of the maximum cloth roll: Φ600 mm.
      3. Speed: 0–150 m/min.
    7. Air-Conditioning System
      1. Side blowing fan: 1 set. Power: 30 kW/55 kW. Flow rate: 19319 m³/h for 1.6 m, 22500 m³/h for 3.2 m. Total pressure: 6056 Pa/7500 Pa.
      2. Suction fan: 1 set. Power: 30 kW/55 kW. Flow rate: 19319 m³/h, 22500 m³/h for 3.2 m. Total pressure: 6056 Pa/7500 Pa.
      3. Air-conditioner: 1 set. 100000 calorie for 1.6 m, 300000 calorie for 3.2 m (refrigerating capacity) – Carrier brand, American.
    8. Assist Equipment
      1. Ultrasonic: 1 set.
      2. Calcinator machine: 1 set – Yancheng.
    9. Others
      1. Steel platform: 1 set. With steps, size will be 25 cm width (bigger size). Painting at buyer's cost.
      2. Piping: 1 suit.
      3. Suitable tools.