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NovaStar, NN202, Shoddy Pad Production Line, 2200mm Working Width, 250kg/h Output (New)

Description

  1. Overview
    1. Working width: 2200mm (vertical or horizontal)
    2. Output: 250 kg/h
    3. Gram weight range: 800 to 3000 g/m²
    4. Max thickness: 120mm
    5. Suitable material: polyester hollow fiber, polypropylene, compound double-component fiber, 4080 synthetic fiber, etc.
    6. Control panels are included for all machines.
  2. KB-120 Baler With Digital Weighing Scale
    1. Working width: 1200mm
    2. Machine overall dimensions: 5200mm × 1520mm × 2500mm
    3. Control type: twin-bucket close-open type
    4. Gram weight error: ±8 g/bucket
    5. Power: 4.5 kW
    6. Weighing scale: digital scale
    7. Output: 120 kg/h
    8. With photoelectric sensors
    9. Constant weight feeder
    10. Motor for feeder: 1.5 kW
    11. Lift motor: 1.5 kW
    12. Motor for beater and stripper rollers: 0.75 kW × 2
  3. KS-130 Pre-Opener
    1. Machine width: 1300mm
    2. Overall dimensions: 6400 × 1600 × 1000mm
    3. Installed capacity: 6.95 kW
    4. Output: 280 kg/h
    5. Speed of conveyor lattice: ≤10 m/min
    6. The wooden feeding horizontal lattice is up to 3000mm long.
    7. The pre-opening machine incorporates beaters to open fiber.
    8. The machine frame is made of high-quality welded carbon steel with 10mm thick plates.
    9. The opener is equipped with a high-power magnet to remove metal debris.
    10. The high-speed fiber feeding centrifugal fiber movement fan is independent; the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with backward and forward control.
    11. Blower fan motor: 2.2 kW
    12. When the feeding lattice and rollers are running, they are controlled by the photoelectric unit in the collector cabinet.
  4. KS-130 Main-Opener
    1. Machine width: 1300mm
    2. Output: 280 kg/h
    3. Speed of conveyor lattice: ≤10 m/min
    4. The main opener is clothed with HN wire clothing to open fibers.
    5. The machine frame is made of high-quality welded carbon steel with 10mm thick plates.
    6. The opener is equipped with a high-power magnet to remove metal debris.
    7. The high-speed fiber feeding centrifugal fan is independent; the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with backward and forward control.
    8. Blower fan motor: 2.2 kW
    9. When the feeding lattice and rollers are running, they are controlled by the photocell controls in the collector cabinet.
  5. GM-185 Chute Feed
    1. Machine width: 1850mm
    2. Output: 260 kg/h
    3. The machine is suitable to mix and feed evenly into the garnett.
    4. Vibrating plate is adjustable.
    5. With photoelectric sensor to control cotton feeding rate.
    6. Front and back cotton boxes.
  6. SL-200 Single-Cylinder, Double-Doffer and Double-Random-Roller Carding Machine
    1. Machine width: 2000mm
    2. Output: 260 kg/h
    3. Diameter of the main cylinder: Φ1230mm
    4. Power of the main cylinder: 15 kW
    5. Power of the pre-cylinder: 11 kW
    6. Diameter of the doffer: Φ492mm
    7. Installed capacity: 19.65 kW
    8. Single web: 8 to 16 g/m² × 2
    9. Machine weight: about 10,000 kg
    10. With enclosed safety defence device and catwalk.
    11. Equipped with random rollers; output is controlled by inverter motor.
    12. Feeding device includes safeguard system to inspect for metal material, installed with auto-stop alarm at back of the machine.
    13. The cylinder main motor and the feeding rollers are controlled by inverter.
    14. Output speed: ≤45 m/min
    15. Cylinder run-out: ≤0.04mm
    16. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured.
    17. Including rollers to strip fiber.
    18. Static-free endless belts are used for the conveyor lattice.
  7. PM-290 Horizontal Crosslapper
    1. Width of output apron: 2900mm
    2. Speed of output apron: 1–12 m/min, adjustable
    3. Speed of lapping: 20–40 m/min, adjustable
    4. This machine is mainly used to lap the carded fiber according to the set thickness and width for the next work process.
    5. The lapping is controlled by a separate inverter to ensure the quality of the web evenly.
    6. The reciprocal controlling signal has an infrared photoelectric unit.
    7. All the motors are inverter controlled.
    8. The adjustable height of the bottom lattice of the crosslapper is 1000mm.
    9. The bottom apron of the crosslapper is a wooden lattice; input apron is with static-free PVC.
    10. The lift-drop of the bottom lattice is manually controlled.
  8. HX-290 Oven
    1. Machine length: 6000mm
    2. Working width: 2900mm
    3. Setting temperature: ≤220°C
    4. Speed of the conveyor belt: 1 to 18 m/min (inverter controlled)
    5. Fan motor: 22 kW × 2 sets, inverter controlled
    6. Teflon conveyor belts
    7. Feeding type: upper and lower clamping
    8. Heating: diesel oil direct burning (or gas)
    9. The upper belt can move up and down.
    10. Output device includes cooling pressing rollers and cooling fans.
    11. Hot-air circulation is by blowing (and penetrating through the materials).
    12. Consisting of 2 blowers.
  9. Cooling System
    1. Width: 2700mm
    2. Diameter of cooling water roller: 250mm
    3. Length of cooling water roller: 2700mm
    4. Cooling fan: 2.2 kW
  10. Rewinding and Edge Cutting Machine
    1. Working width: 2700mm
    2. Line speed: 1 to 15 m/min
    3. Power: 2.2 kW
    4. 5 electric lengthwise blades and 1 crosswise blade
    5. Photoelectric measuring unit
    6. Digital meter counting
    7. Cutting into panels (for thick webs)
    8. Rewinding roller inverter control
    9. Two-roll winder fabricated with seamless steel pipe wrapped with rubber.