Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, Needle Punched Shoddy Pad Production Line, 2500mm, 3000 kg/day (New)

Description

  1. Overview
    1. Complete nonwoven Production Line consisting of 9 machines.
    2. Raw materials: nylon, polyester, polypropylene, glass fiber, etc.
    3. Fineness of fiber: 1.0-3.5D.
    4. Length of fiber: 38 to 51mm.
    5. Matching ratio between two fibers: 20 to 100%.
    6. Rewinding speed: 6m/min (per 2.5-6D × 38-51mm).
    7. Output: 3000 kg/day (per 22 hours/day).
    8. Range of gram weight: 200g/m², 220g/m².
    9. Process flow chart: opener → feeder → carding machine → collector → crosslapper → transit apron → pre-Needle loom → main Needle loom (2 sets) → calender → rewinder.
  2. Machine 1: Opener JK-100
    1. Quantity: 1 set.
    2. Width: 1000mm.
    3. Total power: 6.95kW.
    4. Machine weight: about 900kg.
    5. Output: ≤150 kg/h.
    6. Cotton fan motor: 2.2kW.
    7. Cotton pipe diameter: φ220mm.
    8. Overall dimensions: 3500 × 1600 × 3200mm.
    9. Machine main frame welded by mould and casting steel, with photoelectric sensor control.
  3. Machine 2: Feeder GY-140
    1. Quantity: 1 set.
    2. Machine width: 1400mm.
    3. Beater diameter: φ290mm.
    4. Total power: 3.35kW.
    5. Machine weight: about 1500kg.
    6. Overall dimensions: 2200 × 2000 × 3070mm.
    7. Output: ≤160 kg/h.
  4. Machine 3: Single-cylinder, Double-doffer Carding Machine SL-155
    1. Quantity: 1 set.
    2. Machine width: 1550mm.
    3. Cylinder diameter: φ850mm.
    4. Single quantitative network: 8-16g/m² × 2.
    5. Outlet speed: ≤45m/min.
    6. Output: 30-120 kg/h.
    7. Total power: 24.4kW.
    8. Machine weight: about 5000kg.
    9. Overall dimensions: 3200 × 2300 × 1800mm.
    10. Circle run-out range of cylinder: ≤0.04mm.
    11. 5 high-speed carding zones.
    12. Inverter control.
    13. With metal protective devices.
  5. Machine 4: Crosslapper PW-290
    1. Quantity: 1 set.
    2. Inlet apron: 1700mm.
    3. Power: 8.2kW.
    4. Outlet apron: 2900mm.
    5. Computer programmable and inverter control compensated net gram weight, CV ≤5%.
  6. Machine 5: Pre-Needle Loom YZ-280
    1. Quantity: 1 set.
    2. Needle density: 4000 pieces/meter.
    3. Needle cloth: 2900mm.
    4. Stroke: 60mm.
    5. Frequency: 400-550 times/min.
    6. Power: 25.4kW.
    7. Panel: epoxy plate, computer designed.
    8. Main bearings: Wuxi TWB.
    9. Thickness of strip plate and bottom Needle plate: 10mm Cr-coated.
    10. Inverter control.
  7. Machine 6: Main Needle Loom (Intermediate Speed) GZ-260
    1. Quantity: 2 sets (one upper-Needle loom and one down-Needle loom).
    2. Machine width: 2700mm.
    3. Frequency: 400-700 times/min (no-load).
    4. Stroke: 30mm.
    5. Needle density: 6000 pieces/meter.
    6. Line speed: 0.5-6 meter/min.
    7. Needle parameter: base diameter φ1.83mm, working diameter φ0.4-0.9mm, total length 76-91mm.
    8. Total power: 11.2kW × 3 sets.
    9. Main motor: inverter control.
    10. Needle beam: manual worm-gear control.
    11. Strip plate: manual worm-gear control.
    12. Main shaft: 45# thermal refining.
    13. Feeding motor: inverter control.
  8. Machine 7: Double-roll Calander TG-250
    1. Quantity: 1 set.
    2. Machine width: 2750mm.
    3. Roller diameter: φ400mm.
    4. Electric and conduction oil heated.
    5. Temperature error: ±3°C.
    6. Roller material: 45# thermal refining.
    7. Top roller adjustment: manual.
    8. Feeder roller diameter: φ100mm.
    9. Power: 54kW.
  9. Machine 8: Winder XT-260
    1. Quantity: 1 set.
    2. Machine width: 2400mm.
    3. With 4 longitudinal blades.
    4. Digital meter-counter.
    5. Inverter control.
    6. Power: 1.5kW.
    7. Roller: seamless-steel tube wrapped with rough rubber.