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NovaStar, BD104, New, Water Filling Production Line, 5000bph, 500ml (New)

NovaStar, BD104, New, Water Filling Production Line, 5000bph, 500ml

Description

  1. Overview
    1. Filling products: water
    2. Production capacity: 5000 bottles/h (500 ml) for water
    3. Liquid level: by customer’s demand
    4. Empty bottle weight: by customer’s requirement
    5. Diameter bottleneck: Ø30/25 mm
    6. Minimum / maximum bottle height: by customer’s requirement
    7. Bottle cap: plastic screw cap
  2. Pneumatic Conveyor
    1. Model BD104
    2. Power: 2.2 kW
    3. Each inlet of air conveyor has an air filter to prevent dust coming into; with two sets of photoelectric switch at the bottle inlet of the conveyor, which can control the unscrambler “slow-down”, “stop”, “speed-up”, and “start”; the bottle is transported to 3-in-1 machine
    4. Support arms are made of plastic; other parts are made of stainless steel
    5. Air blower and air filter are to prevent dust coming into the bottle
    6. With an adjustable joint to adjust the height of air conveyor to meet different height of bottles
    7. With a bottle block device driven by cylinder; when bottles blocked in the inlet, the block plate stops the bottles automatically
    8. A photoelectric sensor at the inlet to detect the bottle; when bottle is detected, machine stops; when the bottle leaves the sensor, machine runs again
  3. 3-in-1 Washing, Filling and Capping Machine
    1. Type: 14-12-5
    2. Production capacity: 4000 to 5000 bph (500 ml)
    3. Air pressure: 0.7 MPa
    4. Air consumption: 0.8 m³/min
    5. Rinsing water pressure: 0.2 to 0.25 MPa
    6. Rinsing water consumption: 1 ton per hour
    7. Filling type: gravity filling
    8. Main motor power: 1.5 kW
    9. Total power: 2.42 kW
    10. Machine dimensions: (L) 2200 × (W) 1550 × (H) 2700 mm
    11. Machine weight: 2000 kg
    12. The bottle enters into the washing device through air conveyor; the grippers on the rotary disk grip bottles and turn them 180 degrees; the bottlenecks face ground; the nozzles on the gripper spray water inside the bottle and rinse them; after rinsing and draining, the bottle turns over 180 degrees and stands upright; then rinsed bottles go through the filling device; the filling valve adopts gravity filling which can move up and down; the valve begins filling when it moves down to touch the bottleneck; the filling valves move up and disconnect the bottleneck when it finishes filling; the filled bottle is conveyed to the capping device, while the screw capping head keeps rotation; through the computerized program, the whole capping course includes the cap catching, pressing, screwing and bottle discharging; the whole machine is enclosed with safety panels
  4. Pneumatic Cap Elevator
    1. Fan motor: 0.55 kW
    2. Vibration motor: 60 W
    3. There is a detector on the cap sorter; when there are not enough caps, the detector gets a signal of lacking-cap to start the cap elevator to run; the caps in the tank will fall into the cap sorter by the vibration motor; the speed of cap falling is adjustable
  5. Included Components
    1. Pneumatic conveyor: including fans, initial filter and high effective filter
    2. 14-12-5 3-in-1 machine: 4000-5000 bph (500 ml)
    3. Control system: including control panels and electrical devices
    4. Centralized lubricating system
    5. Rinsing water pump
    6. Cap elevator: 12000 bph, air blowing
    7. Bottle conveyor system: motor and reducer SEW, including cable trough and water accumulate disk
    8. Cable and bridge: according to layout
    9. Packing