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NovaStar, FN158, Max Cutting Width 1200x1200mm, Max Cutting Height 600mm, 3.8 kW (New)

Description

  1. Product Brief Introduction
    1. This manual provides users with installing parameters, examination, maintenance, and operation of the machine.
    2. This machine is mostly used for foam rubber to be cut into special shapes.
    3. It can produce many different shapes (column, camber, toys, packaging forms, pillows, etc.) as needed.
  2. Specifications
    1. Cutting height max: 600 mm (both models).
    2. Total power of motors: 3.8 kW (both models).
    3. Machine weight: 1000 kg (both models).
  3. Motor List
    1. Item 1: Model Y90L-4, quantity 1, power 0.1 kW, speed 1400 rpm, usage: table lift up/down.
    2. Item 2: Model 6-46#3A, quantity 1, power 2.2 kW, usage: vacuum motor.
    3. Item 3: Model Y90S-2, quantity 1, power 1.5 kW, speed 2840 rpm, usage: wire motor.
  4. Structure
    1. This machine is made up of up beam pillar, base, worktable rails device, upper and lower worktable, motors, knife angle device, knife wheels, mold installing device, wheel cover, and so on.
    2. The upper beam pillar and base are made of steel.
    3. The wheels should be installed at the same level to guarantee the stability.
    4. The wheels should pass the static balance test.
    5. The vacuum table is made of square steel and aluminum plates, with lift screws and sliding rails under the bottom.
    6. With movable knife holder.
    7. A bar screw device on the wheels is used to regulate the tension of the wheels.
    8. Loosen by hand wheel in the REV direction at first to change the knife.
  5. Installing Environment
    1. Environment temperature: -10 °C to +40 °C.
    2. Relative humidity: 60% to 95%.
    3. Atmospheric pressure: 86 to 106 kPas (12 psi to 15 psi) (sea level to 1000 feet).
  6. Installing Order
    1. The base.
    2. The vacuum table.
    3. The frame.
    4. The test.
  7. Installation Steps and Elucidation
    1. The machine is shipped disassembled.
    2. The weight of the machine should be the same as the disassembled parts; the error will not be more than 1 kg.
    3. The moving wire frame will be shipped separated from the base.
    4. This machine adopts 220 volts, 60 Hz, 3 phase, and four line power supplies.
    5. The total power is about 5.2 kW.
    6. The electric wire diameter is not smaller than 4 mm.
    7. Only trained electrician should do the electrical installation.
    8. The machine and external wall of the electric box all need to be connected to ground.
    9. The ground wire should be no smaller than 2.5 mm².
    10. The ground electric resistance should be no bigger than 4 ohms.
    11. When the machine is running, for safety, irrelevant personnel should stay away from the control box.
  8. Operation and Regulation
    1. Place the needle point to the start point and put the block foam on the platform, turn on the power.
    2. Press “WIRE ON” and “KNOB” so the vacuum starts to run.
    3. Turn and move the angle hand wheel follow the pattern curve, and forward the worktable to cut.
    4. When the cutting finished, turn off the motor power, vacuum motor, and lift motor.
    5. The three ring switch is used to control the height of worktable.
  9. Packing and Transportation
    1. This machine will be dismantled prior to loading, packing and shipping.
    2. Caution should be taken during shipping and transportation.
    3. The machine is skidded on wooden beams and protected with foam packing.
    4. When you take the machine off the skids check for damage before installation.
    5. When disassemble the machine, please start from the top layer.
    6. Before open the packing boxes, check that the parts according to the packing list.
    7. Choosing the layout position of the machine.
    8. Make sure that the installation place free of vibration.
    9. Use insulation materials to reduce vibration when necessary.
    10. Check the electrical system insulated resistance; it cannot be smaller than one ohm.
  10. Safety Protection Measures
    1. The machine electrical equipments must have good connection.
    2. When the machine is running, nonprofessional personnel cannot open the electric control without authorization.
    3. Only professional personnel can maintain the machine.
    4. In order to prevent unattended device connection, such as the air pressure and liquid pressure device, please enclose with the yellow warning labels and lockouts “Maintenance time, Do not to connect the switch”.
    5. Before opening the electric control box you should check whether power supply have already cut off or not.
    6. If the maintenance should be with electricity running, you should adopt all safe protection measures, in order to prevent the danger of touching electricity.
    7. While adjusting the fuse, its current value should be equal with the original, forbidding arbitrarily enlargement.
    8. The power supply electric voltage cannot exceed 10% of the machine equipment voltage in order to prevent electric appliances aging insulation breakage.
    9. When working, the emery wheel protection cover, the leather belt protection cover, knife protection cover etc., all should be in integrity, with no breaks, and also cannot be torn down arbitrarily.
    10. When the machine knife is on operation, the front of blade cannot have person standing in front, in order to prevent accidents.
    11. When the worktable is moving, nobody should sit or stand on the worktable, in order to prevent that the worktable is not level, thus not cutting exactly and or cutting a persons limb.
    12. While the wire is running process, please make sure that any chain, knife or moving part can not be close to hands, limbs and other body parts in order to prevent any person from getting to hurt etc.
    13. When cutting and slicing, ensure all safety measures are followed.