Company founded 1975 US-based machinery business experienced in worldwide sales.

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Barmag, Toray, POY Spinning Line, 8 Tons/Day, 64 Threadlines

Description

  1. Overview
    1. Capacity: 8 tons per day on 150 denier (final)
    2. 64 threadlines, 44 lb. package size
  2. Blending System
    1. 1 gravimetric blending (dosing) system, K-Tron K Blend system, 2 component with Colortronic F40TK/L vacuum loader
  3. Extrusion
    1. 1 extruder - Egen 4", L/D 24:1, gearbox ratio 16.74:1, 125 hp DC motor
    2. 1 extruder control panel and DC drive with ABB model 2050R extruder pressure controller, Chromalox model 1604 temperature controllers and 2 Foxboro pressure recorders
  4. Polymer Distribution
    1. 1 polymer manifold, Dowtherm heated
    2. 8 spin beams, Barmag type SP12, Dowtherm heated, 8 spinnerettes per beam
    3. 64 spin packs, Barmag design with 85 mm diameter spinnerettes
  5. Polymer Metering Pumps and Drives
    1. 32 polymer metering pumps, 2 stream, Zenith (0.881 cc/rev and 1.752 cc/rev)
    2. 32 polymer metering pump drives, synchronous motor, Allis Chalmers type RGFK, 1.2 hp, 80 Hz, 2400 rpm, 3.1 amps and Electra Motors gearbox model no. 216-HZC14-4016, 40:1 ratio
    3. 32 inverter drives for polymer metering pumps, IDM (Yaskawa), model G5U-43P7, 5 hp, 460V
  6. Quenching and Finish Application
    1. 16 quench cabinets, Barmag design
    2. 16 finish metering pumps, Feinpruf 4 stream, 0.08 cc/rev (or Feinpruf 4 stream, 0.16 cc/rev and Slack & Parr, 4 stream x 0.146)
    3. 16 drives for finish metering system, synchronous motor, B&B Motors type NYP 54RL, 1/12 hp, 30:1 ratio
    4. 1 inverter for finish metering pumps, IDM model PC3-21P5, 2 hp, 230 volt, 3-phase, 6.5 amp
    5. 64 finish applicators with ceramic finish guides
  7. Entanglement and Winding
    1. 64 entanglement devices, Heberlein
    2. 16 winders, Toray model 602, 4 cop, spindle drive, multi-pede traverse, 435 mm package diameter, 19 kg package weight, 94 mm diameter 800 mm long chuck, 162 mm traverse stroke, 6,000 mpm maximum mechanical speed
    3. 1 set inverters and controls for winders, Yaskawa (& IDM) inverters