Barmag, Toray, POY Spinning Line T12, 4 Tons/Day, 32 Threadlines, 8 Winders

Description

Overview
1. Capacity: 4 tons per day on 150 denier (final)
2. 32 threadlines, 50 lb. package size
Blending System
1. 1 gravimetric blending (dosing) system, K-Tron K Blend system, 2 component
Extrusion
1. 1 extruder - Hartig 4", L/D 32:1, Lufkin gearbox, ratio 23.47, 125 hp DC motor
2. 1 extruder control panel and DC drive with ABB model 2050R extruder pressure controller, Chromalox model 1604 temperature controllers and 2 Foxboro pressure recorders
Polymer Distribution
1. 1 polymer manifold, Dowtherm heated
2. 4 spin beams, Barmag type SP12, Dowtherm heated, 8 spinnerettes per beam
3. 32 spin packs, Barmag design with 85 mm diameter spinnerettes
Polymer Metering Pumps and Drives
1. 16 polymer metering pumps, 2 stream, Zenith (0.881 cc/rev and 1.752 cc/rev)
2. 16 polymer metering pump drives, synchronous motor, Allis Chalmers type RGFK, 1.2 hp, 80 Hz, 2400 rpm, 3.1 amps and Electra Motors gearbox model no. 216-HZC14-4016, 40:1 ratio
3. 16 inverter drives for polymer metering pumps, IDM (Yaskawa), model G5U-43P7, 5 hp, 460V
Quenching and Finish Application
1. 8 quench cabinets, Barmag design
2. 8 finish metering pumps, Feinpruf 4 stream, 0.08 cc/rev (or Feinpruf 4 stream, 0.16 cc/rev and Slack & Parr, 4 stream x 0.146)
3. 8 drives for finish metering system, synchronous motor, B&B Motors type NYP 54RL, 1/12 hp, 30:1 ratio
4. 1 inverter for finish metering pumps, IDM model PC3-21P5, 2 hp, 230 volt, 3 phase, 6.5 amp
5. 32 finish applicators with ceramic finish guides
Entanglement and Winding
1. 32 entanglement devices, Heberlein
2. 8 winders, Toray model 603, 4 cop, spindle drive, multi-pede traverse, 435 mm package diameter, 22 kg package weight, 94 mm diameter 900 mm long chuck, 192 mm traverse stroke, 6,000 mpm maximum mechanical speed
3. 1 set inverters and controls for winders, Yaskawa (and IDM) inverters