Barmag, SP12, POY Spinning Lines T14 and T15, 1 Ton/Day Capacity, 8 Threadlines

Description

  1. Overview
    1. Capacity: 1 ton per day (per line) on 150 denier (final)
    2. 8 threadlines (per line), 50 lb. package size
  2. Chip Drying System
    1. Una-Dyn UDC-150 dehumidifying dryer units
    2. 800 lb. insulated drying hopper
    3. Level sensor, vacuum tray adaptor, and vacuum receiver
  3. Gravimetric Blending (Dosing) System
    1. Process Control model XDG, 2 component with 2 Colortronic F40TK/L vacuum loaders (T15 has 3 component system with 3 loaders)
  4. Extruder
    1. Akron PAK200, 2", L/D 24:1
    2. 25 hp inverter duty motor, 1800 rpm, 460 volt, 32.5 amps
    3. V-belt drive
    4. Koellmann reducer model UNEX4.0 with 9.3:1 ratio, overall drive ratio 17.60:1
  5. Extruder Control Panel
    1. 25 hp inverter drive with ABB model 2050R extruder pressure controller
    2. Chromalox model 1604 temperature controllers
    3. Fugi model PHA78002-EAOYV pressure recorder (common to 14, 15 & 16)
    4. Honeywell digital process recorder DPR3000 (common to T14, T15 and T16)
  6. Polymer Manifold
    1. Dowtherm heated
  7. Spin Beams
    1. Barmag type SP12, Dowtherm heated, 8 spinnerettes per beam
  8. Spin Packs
    1. Barmag design with 85 mm diameter spinnerettes
  9. Polymer Metering Pumps
    1. 4 pumps, 2 stream, Zenith (0.881 cc/rev and 1.752 cc/rev)
  10. Polymer Metering Pump Drives
    1. Synchronous motor, Allis Chalmers type RGFK, 1.2 hp, 80 hz, 2400 rpm, 3.1 amps
    2. Electra Motors gearbox model no. 216-HZC14-4016, 40:1 ratio
  11. Inverter Drives for Polymer Metering Pumps
    1. IDM (Yaskawa), model G5U-43P7, 5 hp, 460V
  12. Quench Cabinets
    1. Barmag design
  13. Finish Metering Pumps
    1. Feinpruf 4 stream, 0.08 cc/rev (or Feinpruf 4 stream, 0.16 cc/rev and Slack & Parr, 4 stream x 0.146)
  14. Drives for Finish Metering System
    1. Synchronous motor, B&B Motors type NYP 54RL, 1/12 hp, 30:1 ratio
  15. Inverter for Finish Metering Pumps
    1. IDM model PC3-21P5, 2 hp, 230 volt, 3Φ, 6.5 amp
  16. Finish Applicators
    1. 8 applicators with ceramic finish guides
  17. Entanglement Devices
    1. Heberlein
  18. Winders
    1. Toray model 603, 4 cop, spindle drive, multi-pede traverse
    2. 435 mm package diameter, 22 kg package weight
    3. 94 mm diameter, 900 mm long chuck
    4. 192 mm traverse stroke
    5. 6,000 mpm maximum mechanical speed
  19. Inverters and Controls for Winders
    1. Yaskawa (& IDM) inverters