Company founded 1975 US-based machinery business experienced in worldwide sales.

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Barmag, Toray, POY Spinning Line, 16 Threadlines, 2 Tons/Day

Description

  1. Overview
    1. Capacity: 2 tons per day on 150 denier (final)
    2. 16 threadlines, 50 lb. package size
  2. Material Handling and Drying
    1. 1 chip drying system, una-dyn dhd-8 dehumidifying dryer, 31.4 cu. ft. insulated drying hopper, level sensor, vacuum tray adaptor, and vacuum receiver
    2. 1 gravimetric blending (dosing) system, process control model xdg, 2 component with 2 colortronic f40tk/l vacuum loaders
  3. Extrusion
    1. 1 extruder, akron pak250, 2", l/d 24:1, 40 hp inverter duty motor 1800 rpm 460 volt v-belt drive, koellmann reducer model unex4.0 with 14.2:1 ratio, overall drive ratio xx:1
    2. 1 extruder control panel and 40 hp idm model g5u-4022-n1 inverter drive with abb model 2050r extruder pressure controller, chromalox model 1604 temperature controllers and fugi model pha78002-eaoyv pressure recorder (common to 14, 15 & 16)
  4. Polymer Distribution
    1. 1 polymer manifold, dowtherm heated
    2. 1 spin beams, barmag type sp12, dowtherm heated, 8 spinnerettes per beam
    3. 16 spin packs, barmag design with 85 mm diameter spinnerettes
    4. 8 polymer metering pump, 2 stream, zenith (0.881 cc/rev and 1.752 cc/rev)
    5. 8 polymer metering pump drives, synchronous motor, allis chalmers type rgfk, 1.2 hp, 80 hz, 2400 rpm, 3.1 amps and electra motors gearbox model no. 216-hzc14-4016, 40:1 ratio
    6. 8 inverter drive for polymer metering pumps, idm (yaskawa), model g5u-43p7, 5 hp, 460v
  5. Quenching and Finish Application
    1. 4 quench cabinets, barmag design
    2. 4 finish metering pump, feinpruf 4 stream.08 cc/rev (or feinpruf 4 stream, 0.16 cc/rev and slack & parr, 4 stream x 0.146)
    3. 4 drives for finish metering system, synchronous motor, b&b motors type nyp 54rl, 1/12 hp, 30:1 ratio
    4. 1 inverter for finish metering pumps, idm model pc3-21p5, 2 hp, 230 volt, 3φ, 6.5 amp
    5. 16 finish applicators with ceramic finish guides
    6. 16 entanglement devices, heberlein
  6. Winding
    1. 4 winders, toray model 603, 4 cop, spindle drive, multi-pede traverse, 435mm package diameter, 22 kg package weight, 94mm diameter 900mm long chuck, 192 mm traverse stroke, 6,000 mpm maximum mechanical speed
    2. 1 set inverters and controls for winders, yaskawa (& idm) inverters