NovaStar, PCS-1600A, 2 Layers, 1600mm Width, 180 kg/hr Capacity

Description

Overview
1. Model no. PCS-1600A
2. Type: 2 layers
3. Material to be used: LDPE
4. Bubble size: diameter 10mm x 4mm (standard)
5. Product width, maximum: 1600mm
6. Product diameter, maximum: 1200mm
7. Extrusion capacity, maximum: 180 kgs/hr
8. Line speed maximum: 30 m/min
Extruder
1. Diameter 100mm x 1 set
2. T-die two lips x 1 set
3. Screw diameter: L/D diameter 100mm, 32D
4. Material (screw / barrel): SACM-1 with hard chrome plated after nitrified treatment
5. Screw type: barrier type with special mixing zone
6. Barrel cooling: jacketed water cooling on feeding zone
7. Screw rpm: maximum 60 rpm
8. Hopper: 100 kgs capacity with sight glass, emptying chute, shut off slide & lid
9. Type of barrel heaters: ceramic band heaters with digital temperature controllers
10. Drive motor: 75 hp inverter motor
11. Heater zones: 4 zones
12. Heating capacity: 32 kW
13. Cooling blower: 1/2 hp x 3
14. Extrusion capacity maximum: 180 kgs/hr
15. Moving motor: 1 hp 6p brake motor
16. Hydraulic screen changer: 1 unit
17. Hydraulic drive motor: 3 hp drive motor
18. Pressure meter: 1 set
19. Electric control panel: 1 set
Adapter
1. Type: two layers
2. Heater zones: 1 zone
3. Heating capacity: 5 kW
4. Two layers t-die head: 1 set
5. T die material: PDS-5 with high-grade hot work alloy steel
6. Flow surface: hardened, hard chrome plated and polished to mirror finish and completely flash chrome plated
7. Die lip width: 1800mm
8. Die gap adjustable: 0.5 to 1.0m
9. Deck adjust: 1150 to 1750mm, by deckle adjustable each side 300mm
10. Heater zones: 7 zones
11. Heating capacity: 32 kW
Forming Unit
1. Drive motor: 5 hp inverter motor
2. Forming cooling roll: diameter 400mm x 1800 x 1, inner water cooling type
3. Silicon nip roll: diameter 250mm x 1800 x 1
4. Cooling pinch roll: diameter 150mm x 1800 x 1, cooling water circulate type
5. Cooling water tank: 1 unit
6. Cooling air blower: 1 set
7. Cooling roll: diameter 310mm x 1800 x 1, cooling water circulate type
8. Guide roll: diameter 90mm x 1800 x 1
9. Electric control panel: 1 set
10. PLC control: 1 set
11. Synchronizer: 1 unit
12. Line speed meter: 1 set
13. Length counter: 1 set
14. Vacuum pump: 10 hp
15. Chiller: 10 hp
16. Cooling tower: 10 m3/hr x 2
17. Pump drive motor: 2 hp x 2
Take-Off Unit & Edge Trimming
1. Edge trimming roll: diameter 150mm x 1800 x 1, surface harden treat
2. Edge trimming cutter: 2 pcs
3. Split cutter: 4 pcs
4. Guide roll: diameter 90mm x 1800 x 2
5. Take-off roll: diameter 150mm x 1800 x 2, surface rubber, pneumatic drive
6. Take-off drive motor: 3 hp inverter motor
7. Trimmer winder: 1 set
8. Winding type: 2 shafts type
9. Drive motor: 0.3 kg-cm torque motor
Auto Winder
1. Type: 2 shafts turret type, auto cutting, internal & external winding selected
2. Guide roll: diameter 90mm x 1800 x 4
3. Tension roller: diameter 90mm x 1800 x 3
4. Take off roll: diameter 150mm x 1800 x 2, surface rubber, pneumatic drive
5. Drive motor: 1 hp inverter motor
6. Cutter: 1 set, pneumatic drive
7. Winder drive motor: 2 hp inverter motor x 2
8. Turret reverse device: 1hp motor x 1
9. Winder shaft: diameter 75mm x 2; air shaft
10. Wind diameter, maximum: diameter 1200mm
11. Wind width, maximum: 1600mm
12. Electric control panel: 1 set
13. PLC control: 1 set
Spare Parts
1. Band heater: 3 pcs
2. Pipe heater: 2 pcs
3. Thermo controller: 1 pc
4. Thermo couple: 2 pcs
5. S.S.R.: 2 pcs
6. Fuse: 4 pcs
7. Relay: 2 pcs
8. Carbon brush: 1 set
9. Trimming knife: 2 pcs
10. MC switch: 2 pcs
11. Breaker: 2 pcs
12. A-meter: 4 pcs
13. A-meter: 1 pc
14. On/off switch: 2 pcs
15. Lamp switch: 2 pcs
16. Tool box: 1 set