Yen Sheng, YSW65S, 2-Layer Air Bubble Wrap Film Making Machine, 1000mm, 110kg/hr (New)

Description

  1. Overview
    1. Resin: LDPE, LLDPE.
    2. Production: Air bubble wrap film.
    3. Width of product: 1000mm.
    4. Thickness of product: 0.015mm - 0.05mm, tolerance ± 5%.
    5. Idle speed: 0 to 50 m/min.
    6. Production speed: Depending on raw materials and ways of production, the two layer bubble film of diameter 10mm x 4mm production speed is from 30 m/min to 40m/min.
    7. Extrusion capacity: 0 kg/hr to 110kg/hr (depending on new LDPE pellet).
    8. Electric power: V/ Hz/ 3 phase (per customer's request).
  2. Included Components
    1. First and second extruder: 1 set.
    2. T-die: 2 pcs.
    3. Forming device: 1 set.
    4. Laminating device: 1 set.
    5. Take-off device: 1 set.
    6. Turret winder: 1 set.
    7. Air compressor: 1 set.
  3. First and Second Extruder
    1. Screw
      1. Diameter: 65mm (1 pc), 45mm (1 pc).
      2. Material: SACM-645, nitrided hardened with electroplating and polished.
    2. Barrel
      1. Material: SACM-645, the inside and outside are both nitrided.
      2. Temperature control: Stainless steel heater.
      3. Capacity: 30 kW, 6 zones of control (3 zones x 2 sets).
      4. Cooling barrel: Cooling water passes through the inner water way of steel-ring and causes cooling effect.
      5. Hopper: Made of steel, angle box type, with auto vacuum loader 2 sets.
      6. Barrel lid: Steel plate welded structure.
    3. Screen Changer
      1. Temperature control: Stainless steel heater, capacity 9 kW, 2 zones of control (1 zone x 2 sets).
      2. Filter exchanging: By manual.
    4. Controls
      1. Temperature control: Stainless steel heater, capacity 2.6 kW, 2 zones of control (1 zone x 2 sets).
      2. Temperature meter for resin: One zone display of the actual resin temperature of inner barrel.
    5. T-Die
      1. Length of T-die: 1250mm.
      2. Die lip: 0.8mm.
      3. Material: PDS3.
      4. Structure: The flow channel is hanger type, the width adjusted of outer deckle type.
      5. Adjustment of T-die: By stop block to adjust freely within the range.
      6. Heating: Stainless steel heater, capacity 30 kW, 10 zones of control (5 zones x 2 sets).
    6. Carriage
      1. Left and right transmission: By 1hp brake motor.
      2. Up-down device: ± 50mm (manual).
      3. Structure: Box type, structural steel and steel plate welded structure.
      4. Temperature control panel: Connect with carriage.
    7. Driving Motor
      1. AC 40 hp with inverter (1 set), AC 30 hp with inverter (1 set).
    8. Gear Box
      1. 4 section type gear reducer, chilled by a condenser, 1 set.
  4. Forming Device
    1. Forming roller: Diameter 400mm x 1150mm, diameter 10mm (bubble diameter) x 4m (depth), the inner is of water cooling type.
    2. Silicon roller: Diameter 320mm x 1150mm, the inner is of water cooling type.
    3. Cooling roller: Diameter 240mm x 1150mm, diameter 200mm x 1150mm, the inner is of water cooling type.
    4. Driving motor: AC motor 2hp + inverter.
    5. Driving parts: PLC control.
    6. Air knife: For cooling forming roller.
    7. Control panel: Beside machine.
    8. Machine structure: Steel plate and iron-pipe locked by screw.
  5. Laminating and Take-Off Device
    1. Silicon roller: Diameter 240mm x 1150mm, the inner is of water cooling type.
    2. Cooling roller: Diameter 240mm x 1150mm, the inner is of water cooling type.
    3. Trimming round knife: Diameter 85mm air cylinder type, adopting solo operation (2 sets).
    4. Trimming roller: Diameter 100mm x 115mm both sides processed with heat treatment.
    5. Disposal of trimmed edges: Torn by crusher and into extruder on line.
    6. Driving motor: AC motor 2hp + inverter.
    7. Control panel: Beside machine.
    8. Machine structure: Steel plate and iron-pipe locked by screw.
  6. Turret Winder
    1. Type: 2 shaft turret type, non-stop automatic roll exchanger.
    2. Winding size: 1000mm x diameter 1200mm.
    3. Driving of roll-changing: By 0.5 hp gear motor to drive rotating.
    4. Winding shaft: Diameter 75mm air shaft, 2 pcs.
    5. Motor of winding: 2hp DC motor, 2 pcs.
    6. Tension control: Control by touch screen and use diameter calculator type.
    7. Slitting round knife: Diameter 85mm air cylinder type, adopting solo operation, 2 sets.
    8. Slitting roller: Diameter 100mm x 1000mm processed with heat treatment.
    9. Static eliminating device: Anti-static brush, 2 pcs.
    10. Control panel: Connected with winder structure.
    11. Structure: Steel plate and iron-pipe locked by screw.
  7. Spare Parts
    1. 1 temperature controller.
    2. 3 magnetic switches.
    3. 3 heaters for T-die.
    4. 2 round knives.
    5. 1 roll filter net.
    6. 3 heaters for barrel.
    7. 3 amp. meters.
    8. 2 air-pressure meters.
    9. 100 screens (for diameter 10mm).
    10. 1 tool box.
    11. 1 bottle of silicone oil.
    12. 2 selective switches.
    13. Reverse joint 1.25" left and right for each.
    14. Reverse joint 1" left and right for each.
    15. Direction light - red and green for each.
    16. Press button switch for motor red and green for each.
  8. Remarks
    1. The following electrical, water pipe and air pressure engineering and relative equipment are taken care of by buyer except the machine itself.
    2. Equipment
      1. Exhaust devices for exhausting fume.
      2. Cool and hot water exchanging equipment, such as pump, cooling tower, chiller, cooling tank, heat transfer controlling machine, etc.
    3. Engineering
      1. Wire connections for the supply of electricity for the machine.