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Yen Sheng, 85S, 2-Layer Air Bubble Wrap Film Production Machine, 1365mm Width, 150 kg/hr Capacity (New)

Description

  1. Overview
    1. First and second extruder: 1 set
    2. T-die: 2 pcs
    3. Forming device: 1 set
    4. Laminating device: 1 set
    5. Pulling roller device: 1 set
    6. Turret winder: 1 set
    7. Air compressor: 1 set
    8. Electric power: V/Hz/3 phase (per customer's request)
  2. Basic Specifications
    1. Resin: LDPE, LLDPE
    2. Production: Air bubble wrap film
    3. Width of product: 1365 mm
    4. Thickness of product: 0.015 mm - 0.05 mm, tolerance ± 5%
    5. Idle speed: 0 to 50 m/min
    6. Production speed: Depending on raw materials and ways of production, the two layer bubble film of diameter 10 mm x 4 mm production speed is from 30 m/min to 40 m/min
    7. Extrusion capacity: 0 kg/hr to 150 kg/hr
  3. Extruder
    1. Screw
      1. Diameter: 75 mm - 1 pcs, 85 mm - 1 pc
      2. Material: SACM-645, nitrided hardened with electroplating and grinding polished
    2. Barrel
      1. Material: SACM-645, the inside and outside are both nitrided
      2. Temperature control: Stainless steel heater
      3. Capacity: 50 kW, 10 zones of control (5 zones x 2 sets)
      4. Cooling barrel: Cooling water passes through the inner water way of steel-ring and causes cooling effect
      5. Hopper: Made of steel, angle box type, with auto vacuum loader 2 sets
      6. Barrel lid: Steel plate welded structure
    3. Screen Changer
      1. Temperature control: Stainless steel heater, capacity 9 kW, 2 zones of control (1 zone x 2 sets)
      2. Filter exchanging: By manual
    4. Controls
      1. Temperature control: Stainless steel heater, capacity 4 kW, 2 zones of control (1 zone x 2 sets)
      2. Temperature meter of resin: One zone display of the actual resin temperature of inner barrel
    5. T-Die
      1. Length of t-die: 1650 mm
      2. Die lip: 0.8 mm
      3. Material: PDS3
      4. The t-die (resembles a hanger). After the inner working is adjusted with the die-lip surface (electroplated), plastic film flows down mirror surface of die
      5. Heating: Stainless steel heater, capacity 30 kW, 10 zones of control (5 zones x 2 sets)
    6. Carriage
      1. Left and right transmission: By 2 hp brake motor
      2. Up-down device: ± 50 mm (manual)
      3. Structure: Box type, structural steel and steel plate welded structure
      4. Temperature control panel: Connect with carriage
    7. Driving Motor
      1. AC 60 hp with inverter - 1 set, AC 40 hp with inverter, 1 set
    8. Gear Box
      1. 4 section type gear reducer, lubricant with screw, chilled by a condenser, forced circulation type, 1 set
  4. Forming Device
    1. Forming roller: Diameter 400 mm x 1150 mm, diameter 10 mm (bubble diameter) x 4 m (depth), insides is of water cooled type
    2. Silicon roller: Diameter 320 mm x 1150 mm, the insides is water cooled type
    3. Cooling roller: Diameter 240 mm x 1150 mm, diameter 200 mm x 1150 mm, the insides is water cooled type
    4. Driving motor: AC motor 2 hp + inverter
    5. Driving parts: PLC control
    6. Air knife: For cooling forming roller
    7. Control panel: At machine side
    8. Machine structure: Steel plate and iron-pipe locked by screws
  5. Laminating and Pulling Roller Device
    1. Silicon roller: Diameter 240 mm x 1500 mm, the insides is water cooled type
    2. Cooling roller: Diameter 240 mm x 1500 mm, the insides is water cooled type
    3. Trimming round knife: Diameter 85 mm air cylinder type, solo operation - 2 sets
    4. Trimming roller: Diameter 100 mm x 1500 mm both sides with heat treatment
    5. Disposal of trimmed edges: Torn by crusher and into extruder on line
    6. Driving motor: AC motor 2 hp + inverter
    7. Control panel: At machine side
    8. Machine structure: Steel plate and iron-pipe locked by screws
  6. Turret Winder
    1. Type: 2 shaft exchanging type, central winding type
    2. Winding size: 1365 mm x diameter 1200 mm
    3. Drive of roll-changing: By 0.5 hp gear motor to drive rotation
    4. Winding shaft: Diameter 75 mm air shaft, 2 pcs
    5. Motor of winder: 2 hp DC motor, 2 pcs
    6. Roll changing: Automatically
    7. Slitting round knife: Diameter 85 mm air cylinder type, solo operation, 2 sets
    8. Slitting roller: Diameter 100 mm x 1365 mm processed with heat treatment
    9. Static eliminating device: Anti-static brush, 2 pcs
    10. Control panel: Connected with winder structure
    11. Structure: Steel plate and iron-pipe locked by screws
  7. Spare Parts
    1. 1 temperature controller
    2. 2 magnetic switches
    3. 2 heaters for t-die
    4. 2 round knives
    5. 1 roll filter net
    6. 2 heaters for barrel
    7. 2 amp meters
    8. 2 air-pressure meters
    9. 100 screens (for diameter 10 mm)
    10. 1 tool box
    11. 1 bottle of silicone oil
    12. 2 selective switches
    13. Reverse joint 1.25" left and right for each
    14. Reverse joint 1" left and right for each
    15. Direction light - red and green for each
    16. Press button switch for motor red and green for each
  8. Remarks
    1. The following electrical, water piping and air piping and relative equipments are taken care of by buyer except within the machine itself
    2. Equipment
      1. Exhaust devices such as those for coating device, t-die, etc.
      2. Cooling water exchanging equipments, such as pump, cooling tower, chiller, cooling tank, etc.
    3. Engineering
      1. Electrical connections from outside electricity (power company) to the main machine control panel and from the control panel to the wiring points on the machine