HDB, Needle Punching Line, 2001, 6000mm Delivery Width, 2500mm Card Working Width

Description

  1. Overview
    1. 6000 mm delivery width
    2. HDB fiber opening and blending line, year 2001
  2. Bale Breaker
    1. HDB bale breaker, 4500 mm working width
    2. 10 meter steel roll feeding table to put on several bales one beside and behind each other
    3. Strong armed needle lattice
    4. Back stripping and doffing roller
    5. Fiber transport fan
  3. Blending Bins
    1. HDB blending bins, year 2001, 3800 mm working width, 4500 mm height and 12,000 mm length
    2. With 2 bin emptier, complete
  4. Fine Opener
    1. HDB fine opener, 1400 mm working width, type FTO
    2. With material bin, complete
  5. Metal Detecting Device
    1. 1 metal detecting device, complete
  6. High Performance Roller Card Type HP-D2-C2
    1. Material Bin
      1. HDB material bin, 2500 mm working width, 1000 mm depth and a complete height of 3000 mm
      2. With top and bottom window at both sides
      3. Filling level controlled by in height adjustable infrared devices
      4. One door at the backside for cleaning, locked by security switches
      5. 2 delivery rollers, one preopening roller
    2. Feeder With Volumetric Chute
      1. HDB feeder with volumetric chute, 2500 mm working width
      2. One large woolbox with feeding apron
      3. One upright needle lattice
      4. One backstripping
      5. One doffing roller diameter 450 mm
      6. One volumetric chute
      7. Fibre level controlled by infrared device
      8. Chute adjustable in depth from 80 to 240 mm
      9. One drawing off roller
      10. One feeding table with transilon belt
    3. Card, Type HP-D2-C2, Year 2001, 2500 mm Working Width
      1. Overhead Feeding Device With Feed Plate
        1. 1 feed roller diameter 413 mm
        2. 1 licker-in diameter 413 mm
      2. Pre-Opening
        1. 1 breast diameter 550 mm
        2. 2/2 worker/stripper diameter 219/158 mm
        3. 1 intermediate roller diameter 550 mm
      3. Card
        1. 1 main cylinder diameter 1500 mm
        2. 5/5 workers/strippers diameter 219/158 mm
        3. 1 doffer top diameter 550 mm
        4. 2 condensing rollers top diameter 260 mm
        5. 1 doffer bottom diameter 550 mm
        6. 2 condensing rollers bottom diameter 260 mm
      4. Top Drawing Off Device
        1. 1 drawing off roller/wired diameter 158 mm
        2. 1 drawing off roller/steel slotted diameter 158 mm
        3. 1 cleaning roller
        4. With integrated electronic, when dia of cleaning is getting bigger, card will stop
      5. Bottom Drawing Off Device
        1. 1 drawing off roller/wired diameter 158 mm
        2. 1 drawing off roller/steel slotted diameter 158 mm
        3. 1 cleaning roller
        4. With integrated electronic, when dia of cleaning is getting bigger, card will stop
      6. Drawing Off Tables
        1. 1 drawing off table top
        2. 1 drawing off table bottom
      7. Dust Aspiration
        1. Dust aspiration
      8. Emergency Brake
        1. Emergency brake on main cylinder synchronized with the card safety systems
      9. Covers
        1. The card has covers to clap up and down by linear motors (secured when clapped up)
        2. The sides are fully covered and electronically locked
      10. Rigid Wire (Metallic Clothing)
        1. One complete set of rigid wire, mounted, for fibers 1.7 dtex – 35 dtex
        2. Capacity up to 1000 kg/h
    4. Electric
      1. Voltage: 400 V AC, 3 phases
      2. Control voltage: 220 V AC, =24V DC
      3. Frequency: 50 Hz
    5. Electrical Servo-Drives
      1. Feed roll: ACS 2.4 kW
      2. Breast section: ACS 8 kW
      3. Main cylinder: ACF 37.0 kW
      4. Workers: ACS 2.2 kW
      5. Strippers: ACS 3.5 kW
      6. Doffers: ACS each 2.2 kW
      7. Condensing rollers top: ACS 2.4 kW
      8. Condensing rollers bottom: ACS 2.4 kW
      9. Take-off rollers top: ACS 2.2 kW
      10. Take-off rollers bottom: ACS 2.2 kW
      11. Covers drive: 0.7 kW
      12. Power installed: approx. 74.5 kW
    6. Switchboards and Controls
      1. Switchboards Rittal series, complete wired
      2. Switchboards without cooling devices
      3. Control cabinet
    7. Lint Collecting Fans LCF
      1. Air capacity: max 3600 m³/h
      2. Fan speed: 2.900 rpm
      3. Mode of drive: AC
      4. Power installed: 4.0 kW
    8. Filter Box FB
      1. 1 filter box FB for card aspirations
    9. Under-Frame for Card HP-D2-C2
      1. Height: 700 mm
      2. With 20 supporting feet
      3. With platform, handrails and stairs
  7. Crosslapper
    1. HDB 1 high performance crosslapper type LF-36 with profiling capacity
    2. Working width: 2500 mm
    3. Layering width: 6000 mm
    4. Maximum input speed: 120 m/min
    5. With carbon fiber cylinders
    6. Height adjustment of outlet table by servomotor
    7. Mode of drive: 6 ACS motors
    8. Power installed: approx. 92 kW
  8. Webdrafting
    1. HDB webdrafting
    2. Working width: 6000 mm
    3. Number of trios: 5
    4. Drives: each trio with ACS drives
  9. Needle Loom
    1. Fehrer needling
    2. One Fehrer needleloom, y.o.c. 2001, 2 needleboards, 6000 mm working width, needling from top, 7500 needles/m, stroke 60 mm, with CBF feeding device
    3. One Fehrer needleloom, year 2001, 5600 mm working width, 2 needleboards, needling from bottom, 15,000 needles/m, stroke 60 mm, complete housing against noise
    4. One accumulator
    5. One winding and slitting device