Stentex, Tornado, 2003, 2000mm Working Width, 5 Chambers, Gas Heated

Description

  1. Overview
    1. 2000 mm working width
    2. Year: 2003
    3. Speed max 155 m/min
    4. 380 V, 3 phases, 50 cycles
  2. Specifications
    1. Working width (fabric width): 500 – 2000 mm
    2. Speed range: 6 – 100 m/min
    3. Entry zone: 3000 mm
    4. Lock zones at entry and exit of the thermo-process-zone: 620 mm
    5. Length of the thermoprocess chamber: 10,000 mm, with 5 chambers (2000 mm each)
    6. Air cooling device at the exit: 1 unit, 1200 mm long
    7. Vertical pin chain with pin-off protection
    8. Heating system: semi direct natural gas
    9. Installed heat capacity: 870,000 kcal/h
    10. Heat consumption: 696.200 kcal/h
    11. Gas consumption: 87 Nm³/h by full load
    12. Necessary gas pressure: 50 mbar at each burner
    13. Necessary air pressure: 6 bar / 2 m³/h
    14. Necessary steam pressure: 2 bar for fire extinguisher
    15. Water evaporation at sea level: 957 kg/h +/- 10%
    16. Air temperature leaving the nozzles: 150 °C
    17. Fabric weight: 100 g/m²
    18. Final moisture content: 8%
  3. Configuration
    1. Inlet from a-frame with accumulator to a Bianco padder with wetting trough followed by a weft straightener with 4 heads
    2. Inlet with finger uncurlers and spreaders FR5502
    3. Vertical pin chain
    4. Gas heated
    5. 5 chambers
    6. Exhaust through one fan
    7. Cooling at exit through cool air on both sides of fabric and exit in plaiting
    8. The range is controlled through Siemens I&C programme Simatic
  4. Components
    1. Entry
    2. Framework
    3. Fabric spreading and centring device Bianco, type CE compact
    4. Two-bowl finishing and squeezing padder, Bianco type G03
    5. Automatic weft straightener Bianco, type FDC 3+3
    6. Operators platform
    7. Tenter entry type 2
    8. Infeed 3000 mm long
    9. Automatic cloth feeding device E+L KR 51 with detectors FR 55
    10. Selvedge openers E+L LA 83
    11. Overfeed device
    12. Selvedge pinning guards
    13. After-pin bristle wheels
    14. Pin cleaning devices
    15. Fabric transport chain system
    16. Pin carriers and pin plates
    17. Unpinning protection lever
    18. Permanent minimum lubrication
    19. High-efficiency single layer / drying and heat-setting thermozone
    20. Cooling section 1200 mm
    21. Machine exit
    22. Plaiter unit
    23. Meter counter
    24. Stentomatic for stenter operating
    25. Control cabinet with cooling fans (PLC Siemens)
    26. Drives
    27. Cable and cable ducts
  5. Condition
    1. All in excellent condition
    2. The machine is in very good working condition and still being used in the textile mill