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Barmag, FK6V-1000, 2002, 216 Positions, Double Heater, Polyester Texturing

Description

  1. Overview
    1. Double heater machine for producing set yarns
    2. Model: FK6V-1000
    3. Year: 2002
    5. All machines are German origin with original German spare parts and accessories
    6. Machines were running up to January 2009
    7. Now machines are stopped on mill floor
    8. Inspection possible at any time
  2. General Machine Data
    1. Type of yarn to be processed: Polyester
    2. Yarn range: 56 - 220 dtex
    3. Mechanical speed: up to 1.200 m/min
    4. Number of positions: 216 texturing positions and 216 take-up positions
    5. Number of sections: 9
    6. Length per section: 1440 mm
  3. Dimensions
    1. Width of machine: approximately 4764 mm without creel packages max. 435 mm diameter
    2. Length of machine: approximately 17,330 mm with closed main drive doors (9 sections)
    3. Height of machine: approximately 5250 mm
  4. Electrical System
    1. Standard main voltage: 380 V/50 cycles
    2. Control voltage: 220 V
    3. 3 phases plus loadable neutral
    4. In case of deviations concerning the standard main voltage, adaptation possibilities are provided by individual transformers for main drives and heating (extra price)
    5. For multiple machines, frequently a more economical high-rating common transformer is provided by the plant for the heating systems and the main drives
    6. If no loadable neutral is available for 380 V, we create an artificial neutral conductor - for the heating system only - by means of a choke (extra price)
  5. Main Drive
    1. The feed systems, friction units and the traverse system are driven by 12 AC motors
    2. Two motors for W1: each 7.5 kW at 50 cycles, each 12.9 kW at 86 cycles
    3. Two motors for W2: each 7.5 kW at 50 cycles, each 12.9 kW at 86 cycles
    4. Two motors for W3: each 7.5 kW at 50 cycles, each 12.9 kW at 86 cycles
    5. Two motors for W4: each 7.5 kW at 50 cycles, each 12.9 kW at 86 cycles
    6. Two motors for W5: each 7.5 kW at 50 cycles, each 12.9 kW at 86 cycles
    7. Two motors for W6: each 18.5 kW at 50 cycles, each 31.8 kW at 86 cycles
    8. The 12 AC-motors are running with max. 86 cycles, corresponding to 1200 m/min
    9. The transmission between motor and driven elements is done by means of timing belt drives
    10. Texturing aggregates are single motor driven and are arranged in 2 decks
    11. They are inverter controlled for each deck and each machine side
    12. All AC motors controlled via Barmag Beltro-Vert-D-system
    13. Speed regulation via microprocessor-system Beltro-Cont which calculates the machine settings as machine speed, D/Y ratio, crossing angle, ribbon breaking, stroke modification, etc. into motor rpms or machine speed
  6. Yarn Control
    1. Yarn cutter: Installed before first feed system, works electromechanical
    2. Cuts and clamps the yarn ends in case of yarn breaks
    3. Must be opened by hand to enable the cutting function
    4. After response, the yellow actuating pin projects and signals a yarn break
    5. Collective yarn cut in case of power failure to prevent damage to PU-discs (PU switchoff) is included in the delivery scope
    6. Yarn sensor (non-contact yarn sensor): Installed in lower position between third feed system and oiling device
    7. Gives electrical impulse to yarn cutter in case a yarn end missing
  7. Heater
    1. Primary heater: Dow-therm heated
    2. 6 four-grooved heating plates for one field section form one complete system
    3. Fume exhaust nozzles at the upper part of the heating plates
    4. Length of heating plate: app. 2.000 mm
    5. Deep V-groove of 11 mm depth with additional pinches to prevent yarn heat outs
    6. Secondary heater: Dowtherm heated
    7. One heater unit includes two independent systems for A- and B-side with 12 yarn tubes each
    8. Each position is equipped with an exchangeable tube which can be removed for cleaning purposes for which the unit is swivel-mounted
    9. Length of tubes: approximately 1460 mm
    10. Inner diameter: approximately 3.8 mm
    11. At the lower end of the tubes there is a centering for the yarn suction injector
    12. Control system: Beltro-Loop digital control via PT 100 measuring sensors
    13. Temperature setting and indication by microprocessor system Beltro-Cont
    14. One control loop per heating system, i.e. 18 per machine for the upper dowtherm heater and 18 per machine for the lower downtherm heater
    15. Temperature setting: Menu-guided data input and output via PC keyboard and color monitor
    16. Pictorial display of the heater status and alarm signal on the display screen whenever the preset limit values are exceeded
    17. Alarm signal in case that temperature limits are exceeded
  8. Cooling Zone
    1. Cooling plate of approximately 1100 mm length, cooled by ambient air
    2. 1 cooling plate per yarn end
    3. Deep V-groove of 18 mm depth with additional pinches to prevent yarn cool outs
  9. Feed Shafts (W1, W2, W3)
    1. All feed shafts are equipped with nip rolls
    2. The feed rolls are matte/hard-chromed, 75 mm diameter
    3. Yarn displacement (W1, W2, W3): Accomplished with traversing yarn guides prior to the feed units; traverse stroke 8 mm
  10. Threading Unit
    1. Threading device: One pneumatical threading device for each yarn ends
    2. Two stationary thread guides for each threading device
    3. Yarn threading system: Transportable Set-suction injector, two injectors per machine
    4. Connection to compressed air system by quick-connection-coupling, waste yarn is put into pipes of yarn suction device
    5. Yarn suction: One suction pipe per machine side, suction pipe located above take-up
    6. This suction pipe is provided with holes for the yarn end, the holes can be covered with sliding sleeves
    7. Lower noise level by means of smaller holes in the suction pipe, suction pipes are connected to a collecting tank at the end of the machine
    8. Volume: approximately 700 liters
    9. Suction by means of a multistage fan which is placed at the control cabinet side of the machine
  11. Friction Unit
    1. 216 Barmag friction aggregates, single motor driven
    2. Typ 8 Barmag PU discs, 9mm thick, in the arrangement of 1 - 7 - 1 M with spacers for the arrangements 1 - 6 - 1 M, 1 - 5 - 1 M
    3. Max number of discs: 10 discs, 9 mm thick
    4. Max axial speed: 22,000 RPM
  12. Noise Abatement
    1. Sliding doors in front of friction units
  13. Unitens
    1. 216 Unitens 2 – yarn tension measuring heads
    2. PC-cabinet, PC, monitor and printer
    3. Continuous yarn tension measuring for each yarn end to monitor the yarn quality, registering yarn tension peaks and longer lasting changes in yarn tension
    4. Preset limit values permit A, B, and C quality grading, which is signaled at the sensor of each position
    5. If Unitens is used, a yarn cut can be set in case of yarn break and if the quality grade drops down to C
    6. Barmag Beltrocont data analyzer is included in the delivery scope