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Osthoff, U97/C, 1997, Singeing and Desizing Range, 2200mm Working Width, 2 Burners

Description

  1. Goller Bleaching Range
    1. Year: 1997
    2. Roller width: 2400 mm
    3. Working width: 2200 mm
    4. Model: Sintensa tensionless
    5. Installed power: 130 kW
    6. Length: 33 meters
    7. Speed (roller): 64 meters/min
    8. Speed (with steamer): 50 meters/min
    9. Five different processes: prewashing of knit goods; scouring + bleaching of woven fabrics; caustic application + washing of woven fabrics; washing after printing for knit goods; washing out for both knitted + woven fabrics
    10. 1 prewashing compartment
    11. 2 washing compartments each with intermediate squeezing units at exit
    12. 1 washing compartment
    13. High efficiency squeezing unit with two rollers
    14. J-box
    15. Steaming reaction chamber with 4 sections
    16. High efficiency squeezing unit with two rollers
    17. 4 final washing compartments each with intermediate squeezing units at exit
    18. 1 final washing compartment
    19. High efficiency squeezing unit with two rollers
    20. 8 dosing pumps to introduce chemicals through PC due to selected recipe
    21. Dipsat
    22. Big batcher + plaiter
    23. PH-controlled acid washing in final wash box
    24. Heat exchanger
    25. Vacuum system with one tank + two separators
    26. Automatic PLC control for the entire range
  2. Goller Cylinder Dryer
    1. Year: 1997
    2. Roller width: 2400 mm
    3. Working width: 2200 mm
    4. Fabric feeding through high entry frame
    5. 16 sets of Wumag Texroll drying cylinders having 158 °C and 5 bar running conditions
    6. 2 sets of cooling cylinders
    7. Installed power: 22.5 kW
  3. Monforts Tenter
    1. Year: 1997
    2. Roller width: 2400 mm
    3. Working width: 2200 mm
    4. Minimum working width: 600 mm
    5. Model: Montex 6F with six heating chambers + 12 circulation fans
    6. J-box
    7. Centering + spreading device
    8. Chemical padder
    9. Mahlo auto-weft straightener
    10. Knife coating unit
    11. Horizontal chain with pins + clips
    12. Automatic exhaust air humidity control
    13. Automatic control + monitoring of set parameters through touch screen panel
    14. Selvedge gumming + trimming devices
    15. Fabric delivery on both big batcher + into trolley via plaiter
    16. Individual drive for right + left chains
    17. Three sets of overfeeding motors
    18. Automatic width adjustment via PC
    19. Camera at exit
    20. Natural gas heating over six burners
    21. PLC control
    22. Air cooling unit + cooling cylinder
    23. Chamber length: 3 meters
    24. Total length: 37 meters
    25. Running speed: 5-100 meters/min
    26. Installed power: 150 kW
  4. Monforts Sanforizer
    1. Year: 1997
    2. Type: Toptex-W
    3. Roller width: 2400 mm
    4. Working width: 2200 mm
    5. Rubber band width: 2400 mm
    6. Mechanical speed: 5 - 50 meters/min
    7. Suitable for both woven + knitted fabrics
    8. Entry with Bianco Dogal 04 slat type centering + spreading device
    9. Steaming roller
    10. Felt calender
    11. Rubber grinding unit
    12. Installed power: 25 kW
  5. Bruckner Hot Flue Curing Machine
    1. Year: 1994
    2. Roller width: 2400 mm
    3. Working width: 2200 mm
    4. Tensionless
    5. Oil-heated
    6. Edge guiders + centering device at entry
    7. Cooling cylinder at exit
    8. Fabric batching device
    9. Installed power: 43 kW
  6. Hagemann Finished Goods QC + Packaging Line
    1. Year: 1997
    2. Roller width: 2500 mm
    3. Working width: 2200 mm
    4. Type: Finished goods quality control + packaging line
    5. 2 sets of quality control tables
    6. 2 sets of roll winding stations
    7. 2 sets of roll dropping stations
    8. U-belt conveyor bands
    9. Roll pusher for packing machine
    10. Automatic PE-film packing machine
    11. Ultrasonic shrink machine to join PE-film ends
    12. Barcode labeling unit
    13. Supporting frames
    14. Electric panel
    15. Installed power: 56 kW
  7. Osthoff Singeing Machine
    1. Type: U97/C with two burners
    2. Roller width: 2400 mm
    3. Working width: 2200 mm
    4. Tension controlled high entry frame with centering device
    5. Brushing unit
    6. Beating unit
    7. Dust suction unit with collecting cyclon tank
    8. Goller desizing + impregnation unit
    9. High efficiency squeezing unit with two rollers
    10. Big batcher at exit
    11. Chemical tank with dosing pumps
    12. Dust suction unit + cyclon tank for dust collection
    13. Installed power: 44 kW