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Tomato and Fruit Processing Plant, 20 Tons/Hour, Aseptic Filler, Rossi Catelli Components

Tomato and Fruit Processing Plant, 20 Tons/Hour, Aseptic Filler, Rossi Catelli Components

Description

  1. Overview
    1. Production line for tomato and fruit concentrates and sauces.
    2. Output: 20 tons/hour.
    3. Can be used for tomatoes, apples, peaches, cherries, and other fruit for packaging.
  2. Outside - Tomato Discharge And Reception
    1. Tomatoes are delivered by low floor wagons and charged into Rossi Catelli tanks, year of make 2008.
    2. Area prepared for cleaning of tomatoes as well as apples (unit for discharge of fresh product).
    3. Filter system and recirculation of water provided by:
      1. 2 immersed recirculation pumps for raising water to the filters.
      2. 2 self-cleaning rotating filters, make Idrascreen, model GF 6209 150, year of make 2008.
      3. 2 water pumps, in-feed discharge, make Caprari, power 9.2 kW.
    4. After washing, tomatoes are carried by chutes and an elevator to the reception basin.
    5. Reception and feeding basin for fruits: in-feed by means of box pallets with mono screw pumps, make Rossi Catelli, model RC201053, year 2007, power 0.25 kW.
  3. Inside - Processing
    1. Roller elevator with showers for cleaning: stainless steel with checking area and waste extraction belt ending on a canvas belt for product distribution, make Rossi Catelli, type RC 1100/20-131, model Pino Di Cerulia, year 2006.
    2. Feeding elevator: Rossi Catelli, type RC 905/20, year 2007.
    3. Fruit stone extractor: make CFR Mecánica, type DEN200/S, year 2007, weight 2040 kg, machine has never been in use (as new), power 11 kW.
    4. After extraction of stones, tomatoes/fruits are taken to stone-checking (lower part) and from there enter into the mills for crushing.
    5. Pump number 1: mono pump takes product from fruit stone extractor to the extractor without heating (room temperature), type DEP 200/P, year 2007.
    6. Stone-checker: make CFR Mecánica; tomato/fruit pulp from fruit stone extractor is checked and afterwards hoisted to the turbo-extractor by a pump (Liverfrani); outlet of stones to a soundproof box, from there to the outside by endless screw.
    7. Tank for anti-oxidant: ascorbic acid (vitamin C) sent to turbo-strainer for addition of vitamins and aroma.
    8. Distribution system for tomatoes and fruits without stones to the turbo-strainer by endless screw.
    9. Turbo extractor for crushing (room temperature, no heating): make Rossi Catelli, type Giubilleo 90 kW - Estratorre, year 2007, motor Brook Cromptom, power 90 kW; prepared with sieve holes (mesh size) of 16-18 mm diameter.
    10. Pump number 2: mono pump takes product from the extractor (no heating) to the turbo strainer (refiner), model RC201050, year 2007, power 0.25 kW.
    11. Tubular pasteurizer: 12 pipes, length 9 m, 2 interior pipes, make Rossi Catelli, model Olimpic MTX, year 2007, volume 473 litres.
    12. Heater number 2: fast heating, line adjusted to work directly with this heater, inactivation of enzymes, make Rossi Catelli, year 2007.
    13. Turbo strainer: make Rossi Catelli Giubilleo, 75 kW, model Raffinatrice, year 2007; equipped with sieves with sieve holes (mesh size) of 4, 6, and 8 mm diameter, power 75 kW.
    14. De-aerator: stainless steel; 1 vacuum pump make Robuschi 5.5 kW; 1 centrifugal pump RC 200230, 3 kW; 1 product extraction pump model RC 201052, year 2007, 5 kW; year 2007.
    15. Automatic refractometer: make Maselli, model R20.
    16. Tubular heater-clarifier for apple compote: make Rossi Catelli, model 22/32-3000, year 2007, volume 113 litres, type bi-pipe (multi tubular); product recirculation pump make Omac, model B6605100 C, power 15 kW; for treatment of soft fruits to avoid discolouration (apples, peaches, cherries).
    17. Holding tank – de-aerator: capacity 5000 litres; fitted with vacuum pump make Robuschi, power 4 kW; extraction pump mono type, model BMC-100, year 2000, power 5 kW; cleaning by C.I.P.
    18. Aseptic pasteurizer: make Rossi Catelli, model Olimpic FC XX/AS, year 2007; production capacity 20 tons of cream/purée/compote; feeding pump type piston pump, make Bertoli, model PI3045, year 2007, power 37 kW; with 3 stages: heating 8 pipes (at bottom), holding 9 pipes, cooling 14 pipes.
    19. Cooling tower to pasteurizer: make Scam T.P.E., type TAT-QA10-HT-S, performance approx. 200 m³/hour, with two water recirculation pumps.
    20. Aseptic filler: make Macropack, model TM 2000/3, year 2006; 3 filling heads; for filling of great containers with 1000 kg as well as for drums with 250 kg.
  4. Outside - Concentration And Utilities
    1. Concentrator: make Rossi Catelli, model T400 D.E. HB Venus, year 2008; double stage double concentrate; tomato concentrate 28-30 brix capacity 3.5 tons/hour, 38 brix capacity 2.6 tons/hour.
    2. Tank to concentrator: capacity 5000 kg, with stirrer.
    3. Automatic refractometer: make Maselli, model UR-24.
    4. Pump to 1st stage: model T30, capacity 110 kW, 988 revolutions per minute; 126 kW, 1185 rpm.
    5. Pump to 2nd stage: model T30, capacity 110 kW, 988 revolutions per minute; 126 kW, 1185 rpm.
    6. Mono pump for extraction of product: model CFT92099, capacity 7.5 kW.
    7. Cooling tower to pasteurizer: model 2TAT-RB61, 4 towers of 260 m³ each.
    8. 2 air-compressors, screw type compressor: make CMC, type rotational, model SM15 C/500/E, 11 kW, year 2007; performance 20000 litres.
    9. Boilers: L.C.Z. S.R.L. CS 3500 I 3642 4070 kW, heating by gas; boiler 1 year of make 2007, capacity 4 tons vapour/hour, burner by gas; boiler 2 year 2007, capacity 8.5 tons vapour/hour, burner by gas.
    10. Collecting tank for condensates: stainless steel with 2 decalcification devices.
    11. 2 diesel fork lift carriers: make Cesab, capacity 10500 kg each.
    12. 2 gas fork lift carriers (gas propane): make Mitsubishi, capacity 2500 kg each.