NTC, Bed Underpads Converting Line, 1987, 4 Sizes, 150-235 ppm, 400 kVA

Description

  1. Overview
    1. Installed electrical power: 400 KVA
    2. Compressed air: 5 mc/h
    3. Sizes: 4 sizes (but more can be added)
  2. Production Performances
    1. Size 1 = 40 x 60: 230 pieces per minute
    2. Size 2 = 60 x 60: 235 pieces per minute
    3. Size 3 = 75 x 60: 185 pieces per minute
    4. Size 4 = 90 x 60: 150 pieces per minute
  3. Machine Components
    1. Electrical cabinet: 8 meters
    2. Pulp unwinding stand: 4 spools
    3. Hammer mill (Socomep type): 1 - 110 kW
    4. Vertical forming: 1
    5. Tissue in-winder: 2 reels; 2 motorized unwinding
    6. Calendering station: 2 cylinders
    7. Core cutting station: 1
    8. Double calendering station: 2 belts
    9. Embossing station: 2 cylinders
    10. Calendering station: 4 cylinders
    11. Non-woven unwinding station: 2 reels; 2 motorized unwinding
    12. PE unwinding station: 2 reels; 2 motorized unwinding
    13. Calendering station: 1
    14. Final cutting station: 1
    15. Longitudinal folding station (omega folding): 1
    16. Cross folding station (bi-folding): 1
    17. Pallet chains: 1
    18. Conveying belt: 1
    19. Tissue glue heater tank + application: Meltex Nordson (MX type)
    20. PE + NW hot-melt heater tank + applications: Meltex Nordson (GR42 type)
    21. PLC: Siemens 115U / ET100 / ET200
    22. Dust filter system: Osprey 6/3/S
  4. Condition and Modifications
    1. Base frame is from 1987
    2. Secondary mechanical shaft removed and replaced by virtual shaft (fast size change over) 6 or 8 years ago
    3. Last major modification was implemented in 2008