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Yingyang, Geotextile Production Line, 6000mm Working Width, 300kg/h Capacity

Yingyang, Geotextile Production Line, 6000mm Working Width, 300kg/h Capacity

Description

  1. Specification and Technical Index for Production Line
    1. Ready width of final product: 6000 mm
    2. Product weight: 150~1000 g/m²
    3. Suitable material: 3D~15D × 38-76 PET, PP and so on
    4. Production capacity: 300 kg/h (take 6D first grade fiber and GSM 300 as checking standard)
  2. Technological Process of Combined Machine
    1. KB-110 bale opener
    2. KB-110 bale opener
    3. KB-110 bale opener
    4. KS-130 pre-opener → JM-150 cabinet collector → KS-150 main opener → GM-235 feeder → SL-250 double cylinder carding machine → PW-680 cross lapper → WR-660 batt feeder → GZ-660 high speed pre-needle punching machine → GZ-640 high speed down stroke needle punching machine → GZ-640 high speed upstroke needle punching machine → ZJ-640 tension frame → XT-640 winder and cutter
  3. Main Technical Parameters and Machinery Features for Combined Equipments
    1. KB-110 bale opener - 3 sets
      1. Machine width: 1100 mm
      2. Production capacity: ≤120 kg/h
      3. Power: 4.5 kW
      4. It is suitable to open the non-opened fiber and deliver them to the next working procedure proportionally.
      5. The frame of the machine is welded by the high quality carbonaceous steel with the thickness of Δ8 mm to level off.
      6. The machine with the double barrels open-closed, photoelectric linked control and electronic weighing is synchronous with the feeding apron of the opener.
      7. The diameter of the front and back beaters is separately Φ310 mm, and the surface is fixed by 3 nail-stick screws.
      8. The surface of beater axes adopt protect-tray to prevent the fiber rolling.
      9. The lifting motor of the spiked lattice is controlled by the 1.5 kW transducer.
      10. The delivering apron motor is 1.5 kW.
      11. The stripper bar motor is 0.75 kW × 2.
    2. KS-130 pre-opener - 1 set
      1. The pre-opening machine adopts the blades to open fibers.
      2. The machine frame is made by high quality welded carbonaceous steel with Δ10 mm thickness; after getting backfired and qualitative treatment, it could relieve stress completely.
      3. The feeding horizontal lattice is wooden, with the width of 1180 mm and perimeter 12100 mm.
      4. The opener is equipped with mightiness magnet to suck the metal impurity.
      5. The diameter of feeding rollers is Φ75 mm, both up and bottom rollers have surface groove, while the upper one increases pressure via spring. The rollers and feeding lattice are controlled by 0.75 kW × 4 poles ordinary motors which matched with 70/60:1 worm wheels.
      6. The diameter of the opener roller is Φ400 mm.
      7. The high speed centrifuge fiber feeding fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth switch. Blower fan motor is 2.2 kW × 4 poles; meanwhile the feeding pipes are galvanized zinc with the diameter of Φ300 mm.
      8. Way of control: the control box of this machine is set on the side wallboard of the feeding lattice, when the feeding lattice and rollers are running, they were controlled by the photo electricity on collector cabinet, and it has back forth switch.
      9. Machine width: 1300 mm.
      10. The diameter of the roller: 500 mm.
      11. Speed of conveyor lattice: ≤10 m/min.
      12. Output: ≤280 kg/h.
      13. Installed power: main drive 4 kW, feeding roller 0.75 kW, blower fan 2.2 kW.
    3. KS-150 main opener - 1 set
      1. The main opener adopts card wire to open fibers.
      2. The machine frame is made by high quality welded carbonaceous steel with Δ10 mm thickness; after getting backfired and qualitative treatment, it could relieve stress completely.
      3. The feeding horizontal lattice is wooden, with the width of 1380 mm and perimeter 2800 mm.
      4. The opener is equipped with mightiness magnet to suck the metal impurity.
      5. The diameter of feeding rollers is Φ75 mm, both up and bottom rollers have surface groove, while the upper one increases pressure via spring. The rollers and feeding lattice are controlled by 0.75 kW × 4 poles ordinary motors which are matched with 70/60:1 worm wheels.
      6. The diameter of the opener roller is Φ400 mm, and flange matched with 11 card wire plates.
      7. The high speed centrifuge feeding fan is independent, the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth switch. Blower fan motor is 4 kW × 4 poles; meanwhile the feeding pipes are galvanized zinc with the diameter of Φ300 mm.
      8. Way of control: the control box of this machine is set on the side wallboard of the feeding lattice, when the feeding lattice and rollers are running, they were controlled by the photo electricity fixed on the feeder, and it has back forth switch.
      9. Machine width: 1500 mm.
      10. The diameter of the roller: Φ400 mm.
      11. Speed of conveyor lattice: ≤10 m/min.
      12. Output: ≤280 kg/h.
      13. Installed power: main driving 5.5 kW, feeding roller 0.75 kW, fan 4 kW.
    4. GM-235 feeder - 1 set
      1. The machine is suitable to mix and feed evenly into carding machine.
      2. Technical data: working width: 2350 mm.
      3. Production capacity: 300 kg/h.
      4. Installed power: 5.2 kW.
      5. Structure: machine frame is 8 mm thickness Q235-A armor plate and is cut with plasm by numerical control.
      6. Spiked lattice is high quality wooden lattice, with thick canvas backing and angle steel supporting.
      7. Horizontal feeding lattice is PVC lattice, one in front of the spiked lattice and one behind the spiked lattice.
      8. Diameter of averaging and stripping rollers with pins: Φ380 mm, with three lines of pins on, the ends of the roller is anti-fiber-tangle.
      9. Vibrating plate is made of 1.2 mm thickness cold roll steel.
      10. Two far infrared photoelectric in the hopper feeder and can be removed.
      11. Worm wheel manually adjust the width of vibrating feeding hopper.
      12. Power: spike lattice 2.2 kW by inverter timing, vibrating plate 1.1 kW.
    5. SL-250 double-cylinder double-doffer double-random-roller carding machine - 1 set
      1. This machine is suitable to card PP, PET, PVA, bi-component fiber to form web.
      2. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured, shaped and modulated.
      3. Equipped with random rollers after doffers. The output is controlled by inverter motor.
      4. The card cloth adopt domestic famous brand, and the final product decides the specification.
      5. Adopt rollers to strip fiber.
      6. Fiber feeding: equipped with the anti-metal protection device at the material entrance of the machine, the 4 rollers wrapped metal card cloth were matched up and down unit, there is 2 units. There into the bearing seat of the up roller of the first feeding unit and the driving worm wheel are nylon parts. It could be used to check the metal and have the functions of auto-stop alarm and back the machine.
      7. The main bearings adopt Tholinton American brand, the main motors of cylinder adopt inverter timing.
      8. The feeding roller is controlled by inverter, adopts 1.5 kW × 4 poles ordinary motor matched with 87:1 cycloid needle wheel.
      9. The cylinder and doffer are castings, the thickness of the wall of the cylinder is 25 mm, the doffers set strengthening loop inside, the other rollers are made of seamless steel tube, the thickness of the walls are 6-8 mm.
      10. Every roller’s column degree is less than 0.05 mm.