Complete Indigo Denim Plant, 26000 m/24h Capacity, 1800mm Width, 2005

Description

  1. Overview
    1. Year 2005/2006
    2. Production: 26,000 meters on 14.5 ounces per 24 hours
  2. Direct Warping Machine
    1. 1 direct warping machine, Wespoint USA, year 2006
    2. Width: 1800 mm
    3. Diameter: 1000 mm
    4. Speed: 650 m/min
    5. V creel, 2000 positions
    6. Warp beams, aluminum original, 28 units
  3. Indigo Denim Range
    1. 1 indigo denim range, Ira Griffin USA, year 2005
    2. Working width: 1800 mm
    3. 16 ropes
    4. 13 box dyeing/coloring units
    5. 1 coloring stocking dosing group
    6. Speed: 28 m/min
    7. Complete
  4. Finishing
    1. 1 tenter machine, Ilsung Korea, year 2005
    2. Working width: 220 cm
    3. 8 chambers
    4. Gas head
    5. 1 coating machine, Stork CTIV, year 1998
    6. Width: 2160 mm
    7. With drying tentering unit
    8. Speed: 45 m/min
    9. With Hansa foam generator, capacity 300 kg/min
    10. With Hansa mixer group
    11. 1 denim sanforizing machine, Fong Wang Korea, year 2005
    12. Width: 1800 mm
    13. With Palmer, 2 big drying units
    14. Speed: 75 m/min
  5. Inspection Machines
    1. 5 inspection machines, year 2006
    2. Batch to batch
    3. Control and rolling/measuring machines
  6. Flat Finish Line and Auxiliary Systems
    1. Flat finish line, full condens pomp, year 2005, 2 units
    2. Water treatment plant, year 2005, 2 units
    3. Soft water box, year 2005, 1 unit
    4. Hard water system, year 2005, 2 units, 10 t/h
    5. Soft water system, year 2005, 1 unit, 10 t/h
    6. Heat system, year 2005, 2 units, 10 t/h
    7. Caustic acid tank, year 2005, 1 unit, 25 t
    8. Fixed system in fabric: all pipe lines, water lines, gas lines, air lines
  7. Mercerization Plant
    1. 1 mercerization plant, Brugmann, year 2006
    2. 5 wash boxes, capacity 5x22
    3. pH checking and chemical dosage, Bruggman
    4. 14 drying cans
    5. J exit box
    6. Winding
    7. Work width: 1800 mm max
    8. Production speed: 40 m/min max
  8. Compressor Units
    1. CSD122-75 kW CPL, year 2006, Kaeser, 2 units
    2. DSD201-110 kW CPL, year 2006, Kaeser, 3 units
    3. TI751S air dryer, year 2006, Kaeser, 2 units
    4. Sigma air manager, year 2006, Kaeser, 1 unit
    5. Air box 5 t, year 2006, 2 units
  9. Hold Station
    1. 31 position hold station, 2005, 2000 mm width
  10. Electrical Generators
    1. 2 electric generators
    2. 160 kVA diesel, 2004, Aksu
    3. 250 kVA diesel, 2003, Cummins
  11. Uninterruptible Power Supplies
    1. 2 continuous power UPS
    2. UPS 150 kVA, 2006, Servomatic
    3. UPS 250 kVA, 2005, Servomatic
  12. Boiler Room
    1. 2 boiler room
    2. Steam box 12 t/h, 2005, Yildiz
    3. Capacity 100 m2 x 2 gas burner
  13. Weaving
    1. 20 x Picanol Gammax 190 4R, 2005
    2. Production speed: 610 picks/min
    3. Dock wrapping
    4. 4 colour, with dobby
    5. 21 x Picanol Gamma 4R 190, 1998
    6. Production speed: 410 picks/min
    7. Dock wrapping
    8. 4 colour, with dobby
    9. 16 x Picanol Omni Plus 2R 190, year 2005
    10. Production speed: 1000 picks/min
    11. Dock wrapping
    12. 2 colour, with excentric
    13. Air jet
    14. With spare parts for looms, Picanol originals
    15. Weaving cleaner, 2005, Electro Jet, 3 units
    16. Knot machine, 2005, Knotex, 1 unit
    17. Air conditioner, 1988, Luwa Klimax, 3 units
    18. Each one 160,000 m3/h capacity, demounted complete center