NovaStar, OF102, Tomato Paste Processing & Packaging Line, 25 Tons/Hour, SUS 304 Stainless Steel (New)

Description

Overview
1. Tomato receiving, washing, sorting, crushing, pre-heating, refining, concentration, sterilizing, aseptic filling
2. Fresh tomato pre-handling section
3. Fresh tomato receiving pool
4. Hydraulic flume
5. Low-level bucket elevator with water pump
6. Air-blowing and washing channel
7. Fruit washing and sorting combiner
8. Waste fruit discharge conveyor
9. Fruit receiving system
10. Water filtration and recycling unit
11. Extraction section
12. Tomato crusher
13. Raw tomato pulp receiving tank
14. Screw pump
15. Tubular pre-heater
16. Double-stage finisher
17. Working platform for refiner
18. Peels and seeds screw conveyor
19. Balance tank for raw paste
20. Centrifugal pump
21. Integrated upstream control panel
22. Concentration section
23. Tri-effect forced circulation evaporator
24. Control system for item
25. Operation platform
26. Balance tank for paste
27. Screw pump
28. Uht sterilization section
29. Aseptic balance tank
30. Tube in tube sterilizer
31. Control system
32. Aseptic filling section
33. Aseptic filler
34. Drum infeed and exit rollers
35. Label printing station
36. Cooling towers
37. Steam boiler
38. Compressed air supply system
39. Pipelines, cables, valves, fitting and accessories
40. Packing
Quantities
1. Peels and seeds screw conveyor: 2 each
2. Cooling towers: 4 each
Fresh Tomato Pre-Handling Section
1. Fresh fruit receiving pool and hydraulic flume
2. Gradient: 3%
3. Receiving pool dimension: 12000 x 1550 x 700 mm (L x W x H)
4. Hydraulic flume dimension: 20000 x 650 x 700 mm (L x W x H)
5. For fruit storage and transportation
6. Concrete structure, covered by smooth ceramic tile
7. Supply water circularly, transport the fruits by hydraulic power
8. Low-level bucket elevator
9. Model: TW2A-25
10. Dimension: 5711 x 1360 x 2165 mm (L x W x H)
11. Power: 2.2 kW
12. Capacity: 25 tons per hour
13. SUS 304 stainless steel scraper structure
14. Plate thickness: 3 mm
15. Against fruit clamping design and water-penetrating structure
16. Scraper driven by strengthen chain
17. Chain manufacturer: Huangshan
18. The sand, earth and any other foreign matters fall down to the bottom of the flume
19. Air-blowing and washing channel
20. Model: TW3C-25
21. Dimension: 8715 x 2756 x 2300 mm (L x W x H)
22. Capacity: 25 tons per hour
23. Water required: 40 tons/hour
24. Power: 8.5 kW
25. Main structure with SUS 304 stainless steel
26. 7 spraying nozzles equipped to drive the fruit ahead
27. Air blower with high power, feeding the air from the bottom
28. Perforated stainless steel baffle plate separates the fruit with dirt
29. Fruit washing and sorting combiner
30. Dimensions: 5500 x 1250 x 1200 mm (L x W x H)
31. Rating capacity: 25 tons per hour
32. SS rolling wheel, against clipping the fruit design
33. A roller belt with first part climbing and second part horizontal
34. Driving chain for the tomato transport rollers driven by a mechanical speed variator
35. Spraying washer consisting of 35 water spray nozzles placed on 5 rows equipped
36. Water consumption approx. 20 m3/h
37. Motors 2.2 kW with mechanical speed variation
38. Operation platform included
39. Emergency stop button avoids the accident
40. Waste fruit discharge conveyor
41. Model: TPWC-25
42. Dimension: 4800 x 250 x 100 mm (L x W x H)
43. Power: 1.5 kW
44. Fruit receiving system
45. Model: TW6F-500
46. Dimension: 1300 x 1200 x 700 mm (L x W x H)
47. Power: 11 kW
48. Equipped with screw pump with thruster
49. Ultrasonic detector controls the fruit level
50. Water filtration and recycling unit
51. Model: TW-8WGT-630-2000
52. Dimension: 2600 x 1100 x 1060 mm (L x W x H)
53. Length of drum: 2000 mm
54. Diameter of drum: 630 mm
55. Power: 1.5 kW
56. Speed of drum: 3 to 17 rpm (manually stepless control)
57. Inlet: DN250 or DN3000 flange (as customer’s request)
58. Grille size: 0.8 to 3 mm (as customer’s request)
59. Reducer: turbo-screw MB15Y1.5-NRV90
60. Capacity: 300 m3/h (grille size 2 mm), 350 m3/h (grille size 3 mm)
61. Support: stainless steel 60 x 60 x 3 mm square tube, 40 x 40 x 4 mm angle stainless
62. Grille type: wedge-shape, stainless steel, sieve width 2.5 mm and height 4 mm
63. Arc-shape plate: teflon plate, thickness 20 mm
64. Housing: SUS 304 stainless steel, thickness 2.5 mm
65. Scraping board: copper board, 3 mm
66. The whole system consists of drum, drive, housing, discharging parts, seal and 2 waste fruit elevators
67. Motor reducer with stainless steel cover, applicable for outdoor operation
68. Brass material for discharging, anti-corrosion and wearable
Extraction Section
1. Tomato crusher
2. Model: TW4A-25
3. Dimension: 1300 x 870 x 900 mm (L x W x H)
4. Power: 22 kW
5. Rating capacity: 25 tons/hour
6. Perfect and uniform breakage of the fruit to be subsequently heated
7. Driven by 4-poles motor, speed adjustable
8. Cage type crusher, versatile application for both mechanically and manually harvested fruits
9. Extremely low values in syneresis by means of lower break temperatures
10. High running reliability, which guarantees long non-stop working cycles
11. Raw tomato pulp receiving tank
12. Volume: F1600 x 2500 mm, 3000 L
13. Buffer tank for pulp storage
14. SUS 304 stainless steel, single layer structure
15. Half-open and cone-shaped structure
16. 2B plate, polishing welding line inside and outside 300 meshes
17. Screw pump
18. Model: GS80-1C
19. Capacity: 22.5 tons/hour
20. Power: 11 kW
21. Dimension: 2647 x 460 x 598 mm (L x W x H)
22. Single stage, monopump
23. Tubular pre-heater
24. Model: TW10B-22
25. Dimension: 8950 x 3600 x 2200 mm (L x W x H)
26. Rating capacity: 22 tons/hour
27. Steam required: 2.1 tons/hour
28. Power: 56.5 kW
29. Water: 0.2 tons/hour
30. Tubular structure with end plates
31. 1 set of circulation pump
32. 1 set of centrifuge pump for condensed water
33. Steam valve, pneumatic control from Spirax Sarco
34. Pressure transmitter assembled
35. PID control, sensors and signals integrated in central control panel
36. High heat exchanging area
37. Outlet at 60 to 85 °C adjustable
38. Inactivation of the pectolitic enzymes when working at hot break (max 98 °C) and preheating of the chopped tomatoes (70 °C) when working at cold break
39. Product is kept circulating through a tubular wide surface heat exchanger and the holding tank by means of a centrifugal pump
40. The system assures the immediate inactivation of the pectolitic enzymes of the product, by “injecting” the incoming raw material into a recycling hot product flow
41. Double-stage finisher
42. Type: TW5A-25
43. Dimension: 2400 x 1300 x 2000 mm (L x W x H)
44. Power: 45 kW
45. Rating capability: 25 tons/hour
46. Water: 0.1 tons/hour
47. Standing-type structure in series, double working procedure
48. Rotating speed: 840 rpm for the first stage and 970 rpm for the second stage
49. Mesh diameter of the first stage: F1.5 mm, mesh diameter of the second stage: F0.6 mm
50. SUS 304 stainless steel where the material is touched
51. Working platform for finisher
52. Dimension: 5400 x 3600 x 4500 mm (L x W x H)
53. Carbon steel, sliding-proof surface
54. Equipped with walking steps and handrail
55. Epoxy paint spraying protection