Rando / Autefa / James Hunter, Polyester Wadding Production Lines, 3100mm Working Width

Description

  1. Overview
    1. Two complete lines for producing a polyester short fiber veil, resin-bonded or fixed using low-melt polyester short fiber.
    2. The machinery is used but in good condition; the card and garnett clothing are not damaged.
    3. They have worked for a very short time; the owner decided to exit the market and disassembled the equipment, which is stored in a warehouse and is very complete with its controls, resin tanks, etc.
    4. It is only a matter of assembling each line and putting them to work.
  2. Line 1 Components
    1. Picker opener with its cyclone and fan.
    2. Double feeder, brand Rando Evenfeed CMC.
    3. Card with high-speed avantrain, brand Kiowa, 150 cm wide.
    4. High-speed crosslapper, brand Autefa, with synthetic material belts, variable speed drive, and delivery up to 7 m.
    5. Variable speed spreading system.
    6. 3-pass oven, 3.3 m wide, with double burner system, brand Eclipse, computerized and automated gas protection, for the fiber curing process using hot air; includes motors, electrical equipment, and automated controls.
    7. Special resin transfer pump, brand Dolphins, for spreading.
    8. Longitudinal cutter with movable blade for widths.
    9. Automatic variable speed winder with length counters.
    10. Electronic scale with capacity of 300 kg, adapted for weighing rolls.
    11. 5 hp compressor to send air to the pumping system.
    12. Vinyl-acrylic resin and water tanks.
    13. All equipment controls and all necessary parts for operation are included, including some spare parts and tools.
    14. Power: 220 volts, 60 cycles, 3 phases.
    15. Fuel: LP gas.
    16. Usable width of this line: 3100 mm.
  3. Line 2 Components
    1. Opening system machine (picker), brand CMC Evenfeed (USA).
    2. Fiber transport cyclone (air system).
    3. High-capacity fiber storage feeder, brand James Hunter (USA).
    4. Garnett with double doffer system and rigid clothing, brand James Hunter (USA).
    5. Crosslapper with wood layering system, opening to 4 m width (USA).
    6. Automated variable speed spreaders.
    7. Special transfer pump, brand Dolphins (USA).
    8. 3-pass oven with a burner system, computerized and automated gas protection for the curing process using hot air, including DC motors, controls, and electrical and electronic equipment with its entire structure (USA).
    9. Polyester laminate cutter movable to desired widths.
    10. Automatic variable speed winder with length counter.
    11. Electronic scale, capacity 300 kg, adapted for weighing rolls.
    12. 5 hp compressor (to send air to the pumping system).
    13. Vinyl-acrylic resin and water tanks.
    14. Toolbox.
    15. Usable width of this line: 3100 mm.
  4. Production
    1. Line 1: approximately 100 kg per hour, depending on fiber quality, etc.
    2. Line 2: approximately 70 kg per hour, depending on fiber quality, etc.
  5. Products That Can Be Produced
    1. Dacron laminate (wadding): 100% polyester from 1.10 to 3.00 m working width and weights from 100 g to 400 g per m2, hard and soft finishes as per customer preference. Products for mattresses, quilts, duvets, furniture, bassinets, strollers, baby carriers, and some industrial filters.
    2. Dacron filling (flock): 100% polyester siliconized or semi-siliconized for stuffed toys, pillows, cushions, and furniture side panels.