NovaStar, BL122, Five Layer Air Bubble Film Machine, 1250mm, 135kg/hr (New)

Description

  1. Main Technical Data
    1. Raw material: LDPE/LLDPE/recycle material (can be used 100% recycled LDPE material)
    2. Film width: max. 1250 mm (standard width adjustable 650 mm–1250 mm)
    3. Bubble film thickness: 0.03–0.20 mm (approx. 28–200 g/sq.m)
    4. Line speed: max. approx. 1500 m/hr
    5. Output capacity: max. approx. 135 kg/hr
    6. Total power: 108 kW
    7. Consumption power: 35–43 kW
    8. Electricity: 220 V, 60 Hz, 3 phase
    9. Machine dimension: L 8.5 m, W 7 m, H 3 m
    10. Total weight: 6500 kg
  2. Main Specification
    1. Extruder part I
      1. Electric control part 2 layers (heating capacity: 45 kW); PID temperature controller, ammeter, breaker, Schneider contactor, 10 heater zones
      2. 18.5 kW Senlan inverter, 18.5 kW motor
      3. S350 gear box
      4. Φ65 mm enforced barrel, alloy treatment screw, material 38CrMoAlA, nitrogen treatment, L/D ratio 30:1
      5. Screen changer
      6. 0.75 kW moving motor, WX-63 worm reducer
      7. Die head cover (heat preservation, heat insulation)
      8. T die head (45# steel, heat treatment), hard chrome plating; die lip width adjustable by deckle insert type
      9. Stainless steel heat circle, thermal panel
      10. Automatic loader and stainless steel hopper, 1 set
    2. Extruder part II
      1. Electric control (heating capacity: 30 kW); PID temperature controller, ammeter, breaker, Schneider contactor, 10 heater zones
      2. 11 kW Senlan inverter, 11 kW motor
      3. S330 gear box
      4. Φ55 mm enforced barrel, alloy treatment screw, material 38CrMoAlA, nitrogen treatment, L/D ratio 30:1
      5. Screen changer
      6. 0.75 kW moving motor, WX-63 worm reducer
      7. Die head cover (heat preservation, heat insulation)
      8. T die head (45# steel, heat treatment), hard chrome plating; die lip width adjustable by deckle insert type
      9. Stainless steel heat circle, thermal panel
      10. Automatic loader and stainless steel hopper, 1 set
    3. Forming machine (bubble forming roller with water cooling inside)
      1. Φ211 mm forming roller, surface chrome plating, 1 set; bubble size: Φ10 x 4.5 mm standard
      2. Φ200 mm silica rubber roller, pneumatic drive, 1 set
      3. Φ211 mm cooling roller (cooling water circulate type), 3 sets
      4. Φ104 mm rubber roller, pneumatic drive, 1 set
      5. Φ104 mm cooling roller (cooling water circulate type), 2 sets
      6. 1.5 kW vacuum pump, 1 set
      7. Electrical control system, 1 set
      8. 2.2 kW Senlan inverter, 2 sets
      9. 2.2 kW motor, 2 sets
      10. S100 gear box, 2 sets
      11. Pneumatic equipment and components, 4 sets
      12. 3 kW air compressor, 1 set
      13. Length counter and alarm, 1 set
      14. Auto slitting equipment, 1 set
      15. Edge trimming cutter, 2 pieces
    4. Unwinding unit (maximum diameter of lamination material roll is 300 mm)
      1. Front aluminized film unwinding unit, 1 set; material applied: aluminium foil, PE foam sheet, kraft paper, PO film, etc.; frictional tension type, manual adjustable of holding system; holding rollers 3 pieces, Φ76 mm stainless steel roller 3 pieces
      2. Rear aluminized film unwinding unit, 1 set; material applied: aluminium foil, PE foam sheet, kraft paper, PO film, etc.; frictional tension type, manual adjustable of holding system; holding rollers 3 pieces, Φ76 mm stainless steel roller 3 pieces
    5. Winding machine
      1. 2 shafts turret cantilever type, auto gyration
      2. 370 W motor 1 set, 60 kg·cm torque motor 2 sets
      3. Φ74 mm inflated roller, 2 pieces
    6. Spare parts
      1. Tools, 1 set
      2. Temperature controller, 3 pieces
      3. Thermocouple, 5 pieces
      4. Thermal panel, 1 set
      5. Magnet frame, 2 sets
      6. Scraper, 2 pieces
      7. Operation manual, one copy
  3. Options Available
    1. Auto cutting and winder part (at additional charge)
    2. New design water inner cooling system (chiller, this can help to cool and recycle water)
    3. In-line perforator control panel
    4. Unwinding unit (magnet powder controller); maximum diameter of lamination material roll is 300 mm
      1. Front aluminized film unwinding unit, 1 set; material applied: aluminium foil, PE foam sheet, kraft paper, PO film, etc.; magnetic power controller 2 sets, Φ74 mm inflated roller 2 pieces
      2. Rear aluminized film unwinding unit, 1 set; material applied: aluminium foil, PE foam sheet, kraft paper, PO film, etc.; magnetic power controller 2 sets, Φ74 mm inflated roller 2 pieces
    5. Extra bubble rollers (all the bubble rollers can be set on the machine)
      1. Width/bubble size: 7–8 mm diameter
      2. Width/bubble size: 10 mm diameter
      3. Width/bubble size: 20 mm diameter
      4. Width/bubble size: 30 mm diameter