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Ramisch, 3 Bowl Calender, 2200mm Working Width

Ramisch, 3 Bowl Calender, 2200mm Working Width

Description

  1. Overview
    1. Working width: 2200 mm
    2. Scope of delivery includes frames, support housings, rollers, drive unit, hydraulic unit, slow turn device, lubricating units, protection boxes and safety devices, cooling device, electric board and components, entry frame, guide rollers, expander roller, metal detector, seam detector, exit frame, cooling rollers, primary circuit for thermo oil heating, calender documentation, calender assembling and test, spare parts, and tools.
  2. Frames (original)
    1. Steel frames with cast-iron connecting, cross members and guides for slippage supporting.
  3. Support housings (original)
  4. Top s roller (original)
    1. S roller totally renewed complete of polyamide sleeve.
  5. Steel roller (original)
    1. Steel bowl working width 2200 mm, diameter 400 mm, 150 mm internal bored, grounded, hard chromium-plated surface, grounded again and polished like a mirror.
  6. Bottom s roller (original)
    1. S roller totally renewed complete of polyamide sleeve.
  7. Drive unit
    1. New calender drive unit composed by AC motor by Siemens directly connected to the gearbox by Flender, assembled on the third shoulder frames and cardan shaft for steel roller rotation.
  8. Hydraulic unit
    1. New hydraulic unit designed for the s roller.
  9. Slow turn device
    1. New hydraulic device slowly turns the polyamide sleeves of the s rollers when machine stopped, avoiding the covers to be damaged by the facing with the hot steel roller and smooth run by starting.
  10. Lubricating units
    1. New 2 lubricating units (1 left side, 1 right side) by closed oil forced circuit for steel bowl bearings.
    2. Units include oil cooling system and electronic device for oil circulation.
  11. Protection boxes and safety devices
    1. New fully closed protection of drive side by removable panels, finger protections, security switches, light and alarms.
  12. Cooling device
    1. New cooling device for each s roller equipped with polyamide sleeve by air sprayers (nozzles).
  13. Electric board and components
    1. Electric cabin complete with touch screen video, main switch, electric board IP44, transformer, continuous speed control by electronic AC motor drive, and PLC Siemens type S7 series 300 complete with the following software: machine components check in real time, emergency safeties software, programmed maintenance (in connection with the hour counter) software, and step by step software.
    2. All cabling provided by Ramischguarneri.
  14. Entry frame for woven goods from a frame
    1. New entry frame for a frame complete of operator's footbar, tensioning device with 3 aluminium rollers (2 smooth rollers and 1 with spiral profile).
    2. 3 rollers tensioning device can fully rotate and can be adjusted in height.
  15. Guide rollers
    1. 3 aluminium rollers positioned surrounding the top s roller.
  16. Guide rollers and expander roller
    1. 2 aluminium rollers and 1 expander roller positioned inside the shoulder frame.
  17. Metal detector type Ceia
    1. New automatic metal detector width 2300 mm, connected with calender safety and stop procedures.
  18. Seam detector
    1. New electronic seam detector complete with cm/counter and pressureless passage of the seam with minimum fabric loss, with automatically controlled pressure reduction as the seam passes the nip.
  19. Exit frame
    1. New big-batch contact winder for a frame with fully hydraulic drive complete of 2 motors in order to balance the drive system, max diameter 1800 mm.
  20. Cooling rollers (original)
  21. Primary circuit for thermo oil heating (heating unit capacity 90 kW)
    1. New 90 kW diathermic oil/electric central heating, composed of 3 resistances with automatic cycle, complete with displacement body for the uniformed distribution of the temperature, rotative flange joint for the two way rotation of the steel roller, flexible for connection, oil temperature control.
  22. Calender documentation
    1. 1 full maintenance/technical calender book that includes: machine position drawing, electrical diagram, operator's manual, consumption table, lubrication table, components drawing and documentation.
  23. Calender assembling and test
    1. Full assembling and test will be done at our workshop before delivery.
  24. Spare parts
    1. 1 set of standard Ramischguarneri spares.
  25. Tools
    1. 1 full set of machine tools including the tools for assembling and disassembling the polyamide sleeve.
  26. Excluded
    1. Independent electric lines provided with main switches as per our drawings.
    2. Independent cooling water and compressed air pipe lines as per our drawings.
    3. Calender foundation, hydraulic, electric piping and connection as per our drawings.
    4. Cranes.
    5. Forklift.
    6. Oils.
    7. Mechanical and electric manpower.