Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, CZ102, 400 kg/hr Capacity, 390 kW, Film Grinding and Pelletizing Line (New)

NovaStar, CZ102, 400 kg/hr Capacity, 390 kW, Film Grinding and Pelletizing Line

Description

  1. Overview
    1. Capacity: 400 kg per hour
    2. Raw material: PP post-consumer film
    3. Final product: square shape (3-4) mm x (2-3) mm
    4. Output capacity: 350-400 kg/hr
  2. Working Condition
    1. Warehouse/workshop dimensions: 22 meters (length) x 3.5 meters (width) x 6 meters (height)
    2. Crane or forklift required for machine positioning
    3. Temperature: less than 40°C; if ambient is higher, a chiller is needed
    4. Power supply and installation power: 3-phase, 480 V, 60 Hz
    5. Wires/cables from power supply to control cabinet and from control cabinet to each machine
    6. Cooling water hose/pipe: water supply to machines and pools
    7. Lubrication oil: gearbox lubrication
    8. Compressor: supply compressed air for cutter
  3. Energy Consumption
    1. Installation power and actual consumption: 390 kW x 70% = 273 kW
    2. Cooling water: 5-6 m³/hr
    3. Compressed air: 0.3 m³/min, > 0.3 MPa
    4. Manpower: 2 to 3 persons
  4. Flow Line Diagram
    1. Belt conveyor
    2. J1200 crusher and blower
    3. Temporary silo
    4. Force feeder unit
    5. CZ102 single screw extruder
    6. Hydraulic screen changer and extrusion mould
    7. Water tank
    8. Air dryer
    9. Cutter
    10. Vibrator
    11. Blower and storage silo
  5. Technical Data
    1. 350-400 kg/hr film crushing and pelletizing line
    2. Belt conveyor: film feeding, belt width 800 mm, belt material PVC, motor power 2.2 kW
    3. 1200 grinder: film grinding, motor power 55 kW, cover opening electrical driving, 10 rotary blades and 4 stationary blades, blade material high-quality alloy steel (Cr12MoV), blade rotation speed 600 rpm, capacity 400 to 500 kg/hr, screen sieve hole diameter 45 mm, blower 4 kW to send crushed scraps to silo
    4. Temporary silo: ground film storage and feeding into force feeder, basic material stainless steel, motor power 3 + 1.1 kW, volume 4 m³
    5. Force feeder unit: flake feeding, motor power 3 kW, feeding tank basic material stainless steel
    6. 180:32 single screw extruder: screw diameter 180 mm, L/D 32/1, screw material 38CrMoAl, surface treatment nitration processing thickness 0.6-0.8 mm polishing, max rotating speed 75 rpm; barrel inner processing nitride thickness 0.6-0.8 mm, heating zones 11 pcs, heating power 104 kW, heater cast aluminum with stainless steel covering, cooling mode air fans 11 pcs; drive motor power 185 kW DC motor; venting system vacuum pump 1 pc motor power 4 kW; electric cabinet speed regulator Eurotherm, contactor Schneider, air switch Schneider, relay Omron, temperature controller RKC, self protective system over current protective of motor and over pressure protective of screw
    7. Hydraulic screen changer and extrusion mould: for filtering and strand extrusion, motor power 2.2 kW
    8. Water tank: strand cooling, tank length 5000 mm, basic material stainless steel
    9. Air dryer: strand drying, motor power 2.2 kW
    10. Cutter: strand cutting, motor power 11 kW, speed controlled by frequency inverter, rotary blade basic material high-quality alloy steel
    11. Vibrator: granules screening, motor power 0.4 kW
    12. Blower and storage silo: chip delivery loading blower motor power 4 kW, conveying line basic material stainless steel; silo basic material stainless steel, silo frame carbon steel, silo volume 1.25 m³
  6. Spare Parts
    1. Screw dismantle tool: 1 set