NovaStar, CZ103, PP Pelletizer, 500 kg/h, 160 kW, 150mm Screw (New)

Description

  1. Production Line Overview
    1. Belt conveyor - one set
    2. Metal detector - one set
    3. Compact feeder with cutter - one set
    4. CZ103 extruder - one set
    5. Mesh filter - one set
    6. Granulating die - one set
    7. Water-ring cutter - one set
    8. Vibrosieve - one set
    9. Material-convey system - one set
    10. Silo - one set
    11. Electric control box - one set
    12. Power consumption: 185 kW/h
    13. Water consumption: 3 m³/h
  2. Belt Conveyor
    1. Motor power: 1.5 kW, uses inverter to adjust speed
    2. Length of belt: 5500 mm
    3. Width of belt: 700 mm
    4. Material of belt: industry rubber
  3. Metal Detector
    1. Detecting width: 700 mm
    2. Minimum sensibility: 2-3 mm
    3. Warning method: alarm
    4. Detected material: all the metals
  4. Compact Feeder With Cutter
    1. Motor power: 75 kW
    2. Rotary speed of cutter: 580 r/min
    3. Rotary cutting knife quantity: 6 pcs, 2 groups
    4. Stationary knife quantity: 24 pcs
    5. Knife material: W18Cr4V
    6. Temperature sensor of inner barrel: one thermocouple, uses PID temperature-control
    7. Equipped with air proof clean door
    8. Exhaust unit on top of barrel
  5. 150/36 Extruder
    1. Screw diameter: Φ150 mm, material: 38CrMoAlA by nitrogen treatment, which can increase the rigidness and using date
    2. L/D ratio: 36:1
    3. Motor power: 160 kW, uses inverter to adjust speed
    4. Connect way of motor and reducer: coupling axis machine
    5. Extruder with gear tooth surface reducer
    6. Instrument: uses PID temperature-control to measure the temperature, uses Siemens contactor
    7. Heating system: uses ceramic heater, outer equipped with stainless steel cover, and blower cooling
    8. Heater power: 6 zones heaters, 12 kW/zone, total 72 kW; 6 zones coolers, 0.75 kW/zone, total 4.5 kW
    9. Mould heating: 2 zones × 6 kW, total 12 kW
    10. Vent amount: 2 piece
    11. Vacuum pump: 4 kW
    12. Extruder and motor alarming with high electricity protecting sound and light
    13. Production capacity: >500 kg/h
  6. Hydraulic Mesh-Exchanger
    1. Non-stop mesh-exchange
    2. Oil pump power: 4 kW
    3. Mesh-exchange type: plate-valve
  7. Granulating Die Face
    1. Process material: 40Cr
    2. Die inner treatment: Cr
    3. Quantity of material-discharge hole: 96
    4. Diameter of material-discharge hole: 4 mm
  8. Water-Ring Cutter
    1. Motor power: 2.2 kW, uses inverter to adjust speed
    2. Granulating blades amount: one set rotating cutter with multi-blades and one set reserve blade
    3. Cycling water pump power: 4 kW
  9. Vibrosieve
    1. Vibrating motor power: 0.6 kW
    2. Adopt stainless steel to make hopper and screen
    3. Screen length: 2200 mm × 2
    4. Screen width: 1000 mm
    5. Water tank volume: 1500 L
  10. Material-Conveying System
    1. Blower power: 5.5 kW
    2. Conveying pipe diameter: Φ159 mm
    3. Adopt stainless steel to make wind convey pipes
  11. Silo
    1. Hopper size: 1.5 m³
    2. Material-discharge method: flashboard valve
    3. Made with stainless steel